Analysis and Design of a Industrial Building

DOI : 10.17577/IJERTV4IS030444

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Analysis and Design of a Industrial Building

Ms. Aayillia. K. Jayasidhan1 Department of Civil Engineering, SSET,

Mahatma Gandhi University, Kottayam, India

Mr. Abhilash Joy2

Stuba Engineering Consultancy, Palarivattom,

Ernaklulam, India

Abstract- A multi storied Industrial building is selected and is well analysed and designed. The project was undertaken for KinfraPark. It is a Basement+Ground+3 storied building,

    1. General

      1. BUILDING INFORMATION

        located at Koratty. The analysis and designing was done according to the standard specification to the possible extend. The analysis of structure was done using the software package STAAD PRO.V8i. All the structural components were designed manually. The detailing of reinforcement was done in AutoCAD 2013. The use of the software offers saving in time. It takes value on safer side than manual work.

        1. INTRODUCTION

      Design is not just a computational analysis, creativity should also be included. Art is skill acquired as the result of knowledge and practice. Design of structures as thought courses tends to consist of guessing the size of members required in a given structure and analyzing them in order to check the resulting stresses and deflection against limits set out in codes of practice. Structural Design can be seen as the process of disposing material in three dimensional spaces so as to satisfy some defined purpose in the most efficient possible manner

      The Industrial training is an important component in the development of the practical and professional skills required by an engineer. The purpose of industrial training is to achieve exposure on practical engineering fields. Through this exposure, one can achieve better understanding of engineering practice in general and sense of frequent and possible problems.

      The objectives of industrial training are:

      • To get exposure to engineering experience and knowledge required in industry.

      • To understand how to apply the engineering knowledge taught in the lecture rooms in real industrial situations.

      • To share the experience gained from the industrial training in discussions held in the lecture rooms.

      • To get a feel of the work environment.

      • To gain exposure on engineering procedural work flow management and implementation.

      • To get exposure to responsibilities and ethics of engineers.

        To get the most benefit from this project it was made as

        comprehensive as possible on most of the structural design fields. Industrial training consists of two parts. First part consists of Modeling, Analysis, Designing and Detailing of a multi storied reinforced concrete building. Second part is the study of Execution of Project by conducting Site visit.

        The building chosen for the purpose of training is a Industrial building. The project was undertaken for Kinfra Park. It is a B+G+3 storied building, located at Koratty. The base area of the building is about 1180 m2 and height is 19.8m.Floor to floor height is 4.02 m for all floors. The building consists of two lifts and two main stairs. The terrace floor included overhead water tank and lift room. Underground storey consist of Retaining wall. The structural system consists of RCC conventional beam slab arrangement.

        The project has been divided into five main phases:

      • Phase A: Studying the architectural drawing of the industrial building.

      • Phase B: Position and Dimension of columns and structural floor plans.

      • Phase C: Modelling and Analysing structure using STAAD Pro.

      • Phase D: Design Building Structural using STAAD Pro and Microsoft Excel.

      • Phase E: Manual calculation for design of various structural components.

        As the building is to be constructed as per the drawings prepared by the Architect, it is very much necessary for the Designer to correctly visualize the structural arrangement satisfying the Architect. After studying the architects plan, designers can suggest necessary change like additions/deletions and orientations of columns and beams as required from structural point of view. For this, the designer should have complete set of prints of original approved architectural drawings of the buildings namely; plan at all floor levels, elevations, salient cross sections where change in elevation occurs and any other sections that will aid to visualize the structure more easily.

        The structural arrangement and sizes proposed by Architect should not generally be changed except where structural design requirements cannot be fulfilled by using other alternatives like using higher grade of concrete mix or by using higher percentage of steel or by using any other suitable structural arrangement. Any change so necessitated should be made in consultation with the Architect. Further design should be carried out accordingly. The design should account for future expansion provision such as load to be considered for column and footing design if any. In case of vertical expansion in future, the design load for the present terrace shall be maximum of the future floor level design load or present terrace level design load.

    2. General Practice Followed in Design

      • The loading to be considered for design of different parts of the structure including wind loads shall be as per I.S. 875-1987 (Part I to V) and I.S. 1893- 2002(seismic loads)

      • Unless otherwise specified, the weight of various materials shall be considered as given below.

        • Brick masonry : 19.2 kN/m2

        • Reinforced cement concrete : 25kN/m2

        • Floor finish : 1kN/m2

      • Live load for sanitary block shall be 2kN/m2.

      • Lift machine room slab shall be designed for a minimum live load of 10kN/m2.

      • Loading due to electrical installation e.g. AC ducting, exhaust fans etc. shall be got confirmed from the Engineer of Electrical wing.

      • Any other loads which may be required to be considered in the designs due to special type or nature of structure shall be documented and included.

      • Deduction in dead loads for openings in walls need not be considered.

      • The analysis shall be carried out seperately for dead loads, live loads, temperature loads, seismic loads and wind loads. Temperature loads cannot be neglected especially if the buildings are long. All the structural components shall be designed for the worst combination of the above loads as per IS 875 Part V.

      • In case of tall buildings, if required Model analysis shall be done for horizontal forces, as per I.S. 1893 and

        I.S. 875( Part III)

      • The R.C.C. detailing in general shall be as per SP 34 and as per ductile detailing code I.S. 13920.1993.

      • Preliminary dimensioning of slab and beam should be such that:

        • Thickness of slab shall not be less than 100mm and in toilet and staircase blocks not less than 150mm.

        • Depth of beam shall not be less than 230mm.

        • Minimum dimension of column is 230mm x 230mm.

    3. Steps Involved in Analysis and Design

Design of R.C.C. building is carried out in the following steps.

  1. Prepare R.C.C. layout at different floor levels. In the layout, the structural arrangement and orientation of columns, layout of beams, type of slab (with its design live load) at different floor levels should be clearly mentioned.

  2. Decide the imposed live load andother loads such as wind, seismic and other miscellaneous loads (where applicable) as per I.S. 875, considering the contemplated use of space, and seismic zone of the site of proposed building as per IS 1893.

  3. Fix the tentative slab and beam sizes. Using the value of beam sizes fix the column section based on strong column weak beam design.

  4. As far as possible, for multistoried buildings, the same column size and concrete grade should be used for atleast two stories so as to avoid frequent changes in column size and concrete mix to facilitate easy and quick construction. Minimum grade of concrete to be adopted for structural members at all floors is M20 for Non Coastal Region and M30 for Coastal Region.

  5. Feed the data of frame into the computer. The beam and column layouts were fixed using Autocad. Modeling was done using software STAAD Pro. V8i. Dead loads and Live loads calculated as per IS codes and their combinations were applied on the Space frame.

  6. Analyse the frame for the input data and obtain analysis output. From the analysis various load combinations were taken to obtain the maximum design loads, moments and shear on each member. All the structural components shall be designed for the worst combination of the above loads as per IS 875 Part III.

  7. To design the structure for horizontal forces (due to seismic or wind forces) refer IS 1893 for seismic forces and IS 875 Part III for wind forces. All design parameters for seismic /wind analysis shall be carefully chosen. The proper selection of various parameters is a critical stage in design process.

  8. The design was carried as per IS 456:2000 for the above load combinations. However, it is necessary to manually check the design especially for ductile detailing and for adopting capacity design procedures as per IS 13920.

    1. MODELING AND ANALYSIS OF THE BUILDING

      1. General

        Structural analysis, which is an integral part of any engineering project, is the process of predicting the performance of a given structure under a prescribed loading

        condition. The performance characteristics usually of interest in structural design are:

        1. Stress or stress resultant (axial forces, shears and bending moments)

        2. Deflections

        3. Support reactions

        Thus the analysis of a structure typically involves the determination of these quantities caused by the given loads and / or the external effects. Since the building frame is three dimensional frames i.e. a space frame, manual analysis is tedious and time consuming. Hence the structure is analyzed with STAAD.Pro. In order to analyze in STAAD.Pro, We have to first generate the model geometry, specify member properties, specify geometric constants and specify supports and loads. Modeling consists of structural discretization, member property specification, giving support condition and loading.

      2. Soil Profile

        The building site is located at Koratty, Thrissur. The plot consists of clayey sand and fine sand to a larger depth and then rock. The soil strata also varies at diffetent points of building. As per the soil report, shallow foundations of any kind cannot be provided in view of the heavy column loads, very poor sub soil conditions (above the rock) and high water table. Deep foundations installed into the rock have to be adopted. The soil report recommends end bearing piles penetrated through the hard stratum. So the foundation of the building has to be designed as end bearing piles penetrated through the hard stratum. Details of soil report was given in Appendix I.

      3. Generating Model Geometry

        The structure geometry consists of joint members, their coordinates, member numbers, the member connectivity information, etc. For the analysis of the apartment building the typical floor plan was selected. The first step was fixing the position of beams and columns. This step involves the following procedure.

        1. Preparation of beam-column layout involves fixing of location of columns and beams, denoting slabs with respect to design live load, type of slab and numbering these structural elements.

        2. Separate beam-column layouts are to be prepared for different levels i.e. plinth, typical or at each floor level (if the plans are not identical at all floor levels).

        3. Normally the position of columns are shown by Architect in his plans. Columns should generally and preferably be located at or near corners and intersection/ junctions of walls.

        4. While fixing column orientation care should be taken that it does not change the architectural elevation. This can be achieved by keeping the column orientations

          and side restrictions as proposed in plans by the Architect but will increase the reinforcements to satisfy IS 13920:1993.

        5. As far as possible, column should not be closer than 2m c/c to avoid stripped/combined footings. Generally the maximum distance between two columns should not be more than 8m centre to centre.

        6. Columns should be provided around staircases and lift wells.

        7. Every column must be connected (tied) in both directions with beams at each floor level, so as to avoid buckling due to slenderness effects.

        8. When columns along with connecting beams form a frame, the columns should be so orientated that as far as possible the larger dimension of the column is perpendicular to the major axis of bending. By this arrangement column section and the reinforcements are utilized to the best structural advantage.

        9. Normally beams shall be provided below all the walls. Beams shall be provided for supporting staircase flights at floor levels and at mid landing levels.

        10. Beam should be positioned so as to restrict the slab thickness to 150mm, satisfying the deflection criteria. To achieve this, secondary beams shall be provided where necessary.

        11. Where secondary beams are proposed to reduce the slab thickness and to form a grid of beams, the secondary beams shall preferably be provided of lesser depth than the depth of supporting beams so that main reinforcement of secondary beam shall always pass above the minimum beam reinforcement.

        Then the structure was discretized. Discretization includes fixing of joint coordinates and member incidences. Then the members were connected along the joint coordinates using the member incidence command. The completed floor with all structural members was replicated to other floors and the required changes were made.

      4. Preliminary Design

        In this stage, the preliminary dimensions of beams, columns and slab were fixed. It includes preparation of preliminary design of beam, column and slab. The procedure is described briefly as follows.

        1. Preliminary Design of Beam

          • All beams of the same types having approximately equal span (+) or (-) 5% variation magnitude of loading, support conditions and geometric property are grouped together. All secondary beams may be treated as simply supported beams.

          • The width of beam under a wall is preferably kept equal to the width of that wall to avoid offsets, i.e. if the wall is 230mm, then provide the width of beam as 230mm.

          • Minimum width of main and secondary beam shall be 230mm. However secondary beams can be less, satisfying IS 13920: 1993. The width of beam should also satisfy architectural considerations.

          • The span to depth ratio for beam adopted is as follows:

            • For building in seismic zone above III between 10 to 12

            • For seismic zones I and II 12 to 15

        2. Preliminary Design of Column

The dimension of a particular column section is decided in the following way.

  • The column shall have minimum section 230mm x 230mm, if it is not an obligatory size column.

  • The size of obligatory column shall be taken as shown on the architect's plan. For non-obligatory columns as far as possible the smaller dimension shall equal to wall thickness as to avoid any projection inside the room. The longer dimension should be chosen such that it is a multiple of 5cm and ratio Pu/fckbd (restricted to 0.4 for non seismic area and .35 for seismic regions).

  • If the size of column is obligatory or if size can be increased to the desired size due to Architectural constraints and if the ratio of Pu/fckbd works out more than the limit specified above it will be necessary to upgrade the mix of concrete.

  • Preferably, least number of column sizes should be adopted in the entire building.

    Dimensions of beams and column were changed when some section was found to be failed after analyzing in software. After preliminary design, section properties of structural members were selected by trial and error as shown in Table 1 below.

    Table 1: Properties of member sections

    Member section

    Dimensions

    Slab

    150mm thickness

    Beams

    B1 300mm x 700mm B2 250mm x 700mm B3 200mm x 700mm B4 300mm x 600mm B5 300mm x 600mm

    B6- 200mm x 600mm

    Columns

    C1 300mm x 550mm C2 450mm x 600mm C3 400mm x 600mm

    C4 300mm x 500mm

    Staircase

    250mm thickness slab

      1. Specifying Member Property

        The next task is to assign cross section properties for the beams and columns the member properties were given as Indian. The width ZD and depth YD were given for the sections. The support conditions were given to the structure as fixed. Fig. 1, 2 gives the 3D view of framed structure and its rendered view.

        Fig. 1: 3D view of the model

        Fig. 2: Rendered View of the Model

      2. Specifying Geometric Constants

        In the absence of any explicit instructions, STAAD will orient the beams and columns of the structure in a pre- defined way. Orientation refers to the directions along which the width and depth of the cross section are aligned with respect to the global axis system. We can change the orientation by changing the beta angle

      3. Specifying Loads

        The dead load and live load on the slabs were specified as floor loads, wall loads were specified as member loads and seismic loads were applied as nodal forces. Wind loads were specified by defining it in the STAAD itself. Various combinations of loads were assigned according to IS 456:2000.

        The various loads considered for the analysis were:

  • Vertical Loads : The vertical loads for a building are: Dead load includes self-weight of columns, beams, slabs, brick walls, floor finish etc. and Live loads as per IS: 875 (Part 2) 1987

  • Lateral Loads : It includes Seismic load calculated by referring IS 1893 (Part 1):2002 and wind loads calculated from IS: 875 (Part 3)

        1. Dead Loads (IS: 875 (Part 1) 1987)

          These are self-weights of the structure to be designed. The dimensions of the cross section are to be assumed initially which enable to estimate the dead load from the known unit weights of the structure. The values of the unit weights of the materials are specified in IS 875:1987(Part-I). Dead load includes self-weight of columns, beams, slabs, brick walls, floor finish etc. The self-weight of the columns and beams were taken automatically by the software. The dead loads on the building are as follows.

          Dead load of slab (150 mm thick)

          Self weight of slab(15 cm thick Reinforced Concrete slab)

          = 0.15 x 25

          = 3.75kN/m2

          Floor Finish(25 cm thick marble finish over 3cm thick cement sand mortar)

          Total load on slab = 5 kN/m2

          Dead load of slab for lift room (250mm thick)

          Self weight of slab(25 cm thick Reinforced Concrete slab)

          = 0.25 x 25

          Floor Finish(5 cm thick Cement Sand mortar)

          = .05 x 20.4

          Total load on slab = 7.25 kN/m2

          Dead load of slab for water tank (200mm thick) Self weight of slab(200mm thick

          Reinforced Concrete slab) = 0.2 x 25

          Floor Finish(5cm thick Cement Sand mortar)

          =.05 x 20.4

          = 1kN/m2

          Total load on slab = 6 kN/m2

          Dead load of brick wall (Unit weight 20 kN/m3 ) Self weight of 20 cm thick wall = 0.20 x 4.2 x 20

          = 16.8 kN/m

          Self weight of 10 cm thick wall = 0.10 x 4.2 x 20

          = 8.4 kN/m

          Dead load of side wall for lift room

          Self weight of 20 cm thick wall = 0.20 x 2.82 x 20

          = 11.28 kN/m

          Dead load of side wall for water tank (RCC Wall) Self weight of 15cm thick wall = 0.15 x 1.6 x 25

          = 6kN/m Dead load of parapet wall

          Self weight of 10 cm thick parapet wall

          = 0.1 x 1.2 x 20 = 2.4 kN/m

        2. Live Loads (IS: 875 (Part 2) 1987)

          They are also known as imposed loads and consist of all loads other than the dead loads of the structure. The values of the imposed loads depend on the functional requirement of the structure. Industrial building will have comparatively higher values of the imposed loads than those of the commercial buildings. The standard values are stipulated in IS 875:1987(Part-II).

          The live loads used for analysis are:

          • Industrial units – 5-10 kN/m²

          • Bath and toilet – 4 kN/m²

          • Passage, Stair case – 4 kN/m²

          • Roof – 1.5 kN/m²

            Fig. 3: Live loads acting on floors

        3. Wind loads (IS 875 (Part 3):1987)

          These loads depend on the velocity of the wind at the location of the structure, permeability of the structure, height of the structure etc. They may be horizontal or inclined forces depending on the angle of inclination of the roof for pitched roof structures. Wind loads are specified in IS 875 ( Part-3).

          Basic wind speed in Kerala, Vb = 39 m/sec Design wind speed, Vz =Vb ×k1k2k3 Where:

          k1 = probability factor

          k2 = terrain, height and structure size factor

          k3 = topography factor Basic wind pressure, Pz= 0.6 Vz2

          Wind loads are determined using the following parameters:-

          Basic wind speed Kerala : 39 m/s Risk factor (50 years design life) K1: 1.0 Topography factor, K3: 1.0

          Terrain category: 2 Building Class: B

          Value of K2 varies as per the building height (Ref: IS 875 (Part 3):1987 Table 2) are given below

          Table 2: Factor k2 for various heights

          Height (m)

          k2

          10

          0.98

          15

          1.02

          20

          1.05

          The design wind pressures are tabulated as given below:

          The design base shear is computed by STAAD in accordance with the IS: 1893(Part 1)-2002.

          Vb = Ah × W

          Where,

          The design horizontal seismic coefficient,

          h

          A =ZI Sa

          2 Rg

          Distribution of Design Force

          The design base shear VB was distributed along the height of the buildings as per the following expression:

          W h 2

          n

          Qi VB i i

          W h 2

          Table 3: Design wind pressures

          where,

          j j

          j 1

          Sl.

          No

          .

          Height

          Wind speed (m/s)

          k

          1

          k2

          k3

          Design wind speed Vz

          Design wind pressure

          Pz = 0.6 Vz2

          1

          10

          39

          1

          .98

          1

          38.22

          .875

          2

          15

          39

          1

          1.02

          1

          39.78

          0.949

          3

          20

          39

          1

          1.05

          1

          40.95

          1.006

          Fig. 4:Wind load in X directin

        4. Earthquake forces (IS 1893:2002(Part-1))

          Earthquakes generate waves which move from the origin of its location with velocities depending on the intensity and magnitude of the earthquake. The impact of earthquake on structures depends on the stiffness of the structure, stiffness of the soil media, height and location of the structure, etc. The earthquake forces are prescribed in IS 1893:2002, (Part-I).

          Seismic Analysis using was done by using STAAD.Pro. The entire beam-column joint are made pinned and the program was run for 1.0D.L + 0.5L.L. The live load shall be 0.25 times for loads up to 3kN/m2 and 0.5 times for loads above 3kN/m2 (Clause 7.4.3 and Table 8).

          Qi = Design lateral force at floor i

          Wi = Seismic weight of floor i

          hi= Height of floor i measured from base.

          n = Number of storeys in the building is the number of levels at which the masses are located.

          STAAD utilizes the following procedure to generate the lateral seismic loads.

          • User provides seismic zone co-efficient and desired through the DEFINE 1893 LOAD command.

          • Program calculates the structure period (T).

          • Program calculates Sa utilizing T.

            g

          • Program calculates Vb from the above equation. W is obtained from the weight data provided by the user through the DEFINE 1893 LOAD command.

          • The total lateral seismic load (base shear) is then distributed by the program among different levels of the structure per the IS: 1893(Part 1)-2002 procedures.

            While defining the seismic load following parameters were used.

  • Z = Seismic zone coefficient.

    This building is located in Kerala (zone III) Z = 0.16 (Clause 6.4.2, Table 2)

  • RF = Response reduction factor.

    RF =5 (Clause 6.4.2, Table 7)

  • I = Importance factor depending upon the functional use of the structures, characterized by hazardous consequences of its failure, post-earthquake functional needs, historical value, or economic importance.

    I = 1(Clause 6.4.2, Table 6)

  • SS = Rock or soil sites factor (=1 for hard soil, 2 for medium soil, 3 for soft soil). Depending on type of soil, average response acceleration coefficient Sa/g is calculated corresponding to 5% damping

  • In this project the site consists of medium sand.

    SS = 2

  • ST = Optional value for type of structure (=1 for RC frame building, 2 for Steel frame building, 3 for all other buildings).

    This building is a RC Industrial building

    ST = 1

  • DM = Damping ratio to obtain multiplying factor for calculating Sa/g for different damping. If no damping is specified 5% damping (default value 0.05) will be considered corresponding to which multiplying factor is 1.0.

Fig. 5: Seismic Forces in X-Direction

    1. Load Combinations

      Design of the structures would have become highly expensive in order to maintain either serviceability and safety if all types of forces would have acted on all structures at all times. Accordingly the concept of characteristics loads has been accepted to ensure at least 95 percent of the cases, the characteristic loads considered will be higher than the actual loads on the structure. However, the characteristic loads are to be calculated on the basis of average/mean load of some logical combinations of all loads mentioned above. IS 456:2000 and IS 1893 (Part 1):2002 stipulates the combination of the loads to be considered in the design of the structures.

      The different combinations used were:

      1. 1.5(DL+LL)

      1. 1.2(DL+LL+EQX)

      2. 1.2(DL+LL+EQY)

      3. 1.2(DL+LL-EQX)

      4. 1.2(DL+LL-EQY) 6. 1.5(DL+EQX)

      7. 1.5(DL-EQX)

      8. 1.5(DL+EQY)

      9. 1.5(DL-EQY)

      10. 0.9DL+1.5EQX

      11. 0.9DL-1.5EQX

      12. 0.9DL+1.5EQY

      13. 0.9DL-1.5EQY

      14. 1.5(DL+WLX)

      15. 1.5(DL-WLX)

      16. 1.5(DL+WLY)

      17. 1.5(DL-WLY)

      1. 1.2(DL+LL+WLX)

      2. 1.2(DL+LL-WLX)

      3. 1.2(DL+LL+WLY)

      4. 1.2(DL+LL-WLY) 22. 0.9DL+1.5WLX 23. 0.9DL-1.5WLX 24. 0.9DL+1.5WLY 25. 0.9DL-1.5WLY

      All these combinations are built in the STAAD Pro. Analysis results from the critical load combinations are used for the design of the structural members.Where,

      DL – Dead load ,LL – Live load EQX Earthquake load in X-direction EQY Earthquake load in Y-direction WLX Wind load in X-direction WLY Wind load in Y-direction

    2. Staad Analysis

The structure was analysed as Special moment resisting space frames in the versatile software STAAD Pro.V8i. Joint co-ordinate command allows specifying and generating the co-ordinates of the joints of the structure, initiating the specifications of the structure. Member incidence command is used to specify the members by defining connectivity between joints. The columns and

beams are modeled using beam elements. Member properties have to be specified for each member. STAAD pro carries out the analysis of the structure by executing PERFORM ANALYSIS command followed by RUN ANALYSIS command. After the analysis the post processing mode of the program helps to get bending moment, shear force, axial load values which are needed for the design of the structure. The values corresponding to load combination was compared and higher values were taken for design.

Fig. 6: Bending Moment Diagram

on the basis of most critical state and then checked for other limit states.

As per IS 456:2000 the value of partial safety factor for dead and live load combination which is the maximum is adopted for design of beams and columns. The following are design examples of slab, beam, column etc.

4.2. Design of Beam

Beams were designed as continuous beam. For better understanding a frame of two bays were taken as design example. The ground floor beam of span 7.6m was considered for the design.

Material Constants

For M 25 Concrete, fck = 25 N/mm2 For Fe 415 Steel, fy = 415 N/mm2

4.1.General

Fig. 7: Shear Force Diagram Fig. 8: Location of continuous beam

4. DESIGN OF RC BUILDING

The bending moments and shear force from the analysis

The aim of structural design is to achieve an acceptable probability that the structure being designed will perform the function for which it is created and will safely withstand the influence that will act on it throughout its useful life. These influences are primarily the loads and the other forces to which it will be subjected. The effects due to temperature fluctuations, foundation settlements etc. should be also considered.

The design methods used for the design of reinforced concrete structures are working stress method, ultimate load method and limit state method. Here we have adopted the limit state method of design for slabs, beams, columns, stairs and foundations.

In the limit state method, the structure is designed to withstand safely all loads liable to act on it through its life and also to satisfy the serviceability requirements, such as limitation to deflection and cracking. The acceptable limit of safety and serviceability requirements before failure is called limit state. All the relevant limit states should be

results are as follows.

Fig.9: Bending Moment Diagram of Beam Envelope

Assume clear cover of 30mm & 20 mm Ø bars,

Fig.10: Shear Force Diagram of Beam

considered in the design to ensure adequate degrees of safety and serviceability .The structure should be designed

Effective depth, d = 700 30

From Table C of SP-16,

= 660 mm

Moment of Resistance,Mu,lim= 0.138fckbd2

= 0.138 × 25 × 300 ×660²×10-6

= 444.312kNm

Design for maximum midspan moment (span AB) Mid span moment, Mu = 560.06 kNm

Ast2= 0.60×800 = 480 mm2 Asc= 0.63×800= 504 mm2

Refering to Table E, pt,lim= 1.19

A = × ×

Here, Mu>Mu,lim Hene, the beam is to be designed as a doubly reinforced beam.

st,lim

=.× × = 2356.2 mm2

Calculation of area of steel at mid span:

=

Mu 560 x 106

b d2 300 x 6602

= 4.28

= 0.045;From Table 51 of SP 16:1980,

pt= 1.436, pc= 0.253

Ast= 2356.2+480= 2836.2 mm2

Provide 4 nos. of 25 mm dia bars and 4 nos. 20 mm dia bars at tension face and, 2 nos. 20 mm dia bars on compression face.

Design for maximum support moment

Mu =702 .26x 106= 5.37

pt b d

Ast = 100

= 1.436 x 300 x660= 2843.28 mm2

b d2

d

d

300 x 660 2

= 0.045

100 From Table 51 of SP 16:1980

Asc =

pc b d

100

pt = 1.762, pc= 0.596

pt b d

= .253 x300 x660=500.94 mm2

100

Ast =

100

As per Cl.26.5.1, IS 456:2000,

= 1.762 x 300 x660 = 3488.76 mm2

100

Minimum area of steel to be provided = .

=.

pc b d

Asc = 100

= 405.54 mm2

Hence, area of steel required is greater than minimum steel. Maximum reinforcement = .04bD

=.04x300x660

= 7920 mm2

Reinforcement from charts

Mu2 =Mu Mu lim

= 560.06- 444.312

=15.748 kNm

The lever arm for this additional moment of resistance is equal to the distance between centroids of tension reinforcement and compression reinforcement, that is (d- d).

d-d = 610 mm

From chart 20, SP 16, Ast2 = 800 mm2

Multiplying factor according to Table G (SP 16)ForAst = 0.60; for Asc = 0.63

= .596×300 x660 = 1180.08 mm2

100

As per Cl.26.5.1, IS 456:2000

Minimum area of steel to be provided= 0.85 x b xd

fy

=0.85 x300 x 660 = 405.54 mm2

415

Hence, area of steel required is greater than minimum steel. Maximum reinforcement = .04bD

=.04x300x660 = 7920 mm2

Reinforcement from charts Mu2 =Mu Mu lim

=702.26- 444.134

=258.126 kNm

The lever arm for this additional moment of resistance is equal to the distance between centroids of tension reinforcement and compression reinforcement that is (d- d).

d-d = 610 mm

From chart 20, SP 16, Ast2 = 1800 mm2

Multiplying factor according to Table G (SP 16) For Ast = 0.60; for Asc = 0.63

Ast2 = 0.60×1800 = 1080 mm2

Asc = 0.63×1800= 1134 mm2

Ast

100 Ast bd

= 428 .846× 103= 2.16 N/mm2

300 × 660

= 2454.36 mm2

= 1.239

Refering to Table E, pt,lim = 1.19

From Table 19 of IS 456: 2000, Permissible Stress, c= 0.74 N/mm2

Ast,lim

= pt × b × d 100

=1.19× 300 × 660 = 2356.2 mm2

100

v>c; Hence shear reinforcement should be provided.As per IS 456:2000 clause 40.4,

Strength of shear reinforcement,

Ast = 2356.2+1080 = 3436.2 mm2

Provide 6 nos. of 25 mm dia bars and 2 nos. of 20mm dia bars at tension face and, 4 nos. 20mm bars on compression face.

Table 4: Beam design calculation results (Span BC)

Vus= Vu (c×b×d)

=((428.846 × 103)

(0.74× 300660))x10-3

= 282.3kN

Using 8 mm dia 4 legged vertical stirrup bars, = 415N/mm2

Position on beam

Left end

Mid span

Right end

Top

Bottom

Top

Bottom

Bending Moment,

(kNm)

-679.66

17.025

513.698

-667.939

17.369

Mu

bd2

5.2

0.13

3.93

5.11

.133

d/d

0.045

0.045

0.045

0.045

0.045

pt(%)

1.705

1.34

1.675

Ast Required (mm2)

3375.90

2653.2

3316.50

Ast Provided (mm2)

3573.56

3220.132

3573.56

Steel Provided

2-20mm 6-25mm

4-25mm 4-20mm

2-20mm 6-25mm

pc(%)

0.535

0.14

0.504

Asc Required (mm2)

1059.3

277.2

997.92

Asc Provided (mm2)

402

_

628.32

402

_

Steel Provided

4-20mm

_

2-20mm

4-20mm

_

A = 201.06 mm2

sv

0.87 fy Asv d

Stirrup Spacing, Sv= Vus = 169.72 mm

Design for Shear

Maximum Shear force, V = 428.846 kN

Shear Stress, = Vu

According to IS 456:2000, clause 26.5.1.5, the spacing of stirrups in beams should not exceed the least of ;

1. 0.75d = 0.75× 660 = 495 mm

2. 300 mm

According to IS 13920:1993 up to a distance 2d =1320 mm from the supports, spacing of stirrups should not exceed the least of

  1. ¼ of effective depth = 165 mm

  2. 8 times the diameter of longitudinal bar

= 8×25= 200 mm

Therefore provide 8 mm 4 legged stirrups bars @ 150mm c/c upto a distance 1.32m from the face of support and provide 8 mm 4 legged stirrups bars @ 160 mm c/c at all other places. Fig. 11 shows the reinforcement details of continuous beam.

v bd

Eccentricity in X direction, =

l b

500 30

=20.76 mm > 20 mm

Eccentricity in Y direction, =

l D

500 30

= 25.76mm >20 mm Moments due to minimum eccentricity

Mux =Pu×ex= 3597.55 ×0.02076 = 74.68 kNm

Muy= Pu×ey= 3597.55 × 0.02576= 92.67 kNm

Longitudinal reinforcement

Assume percentage of steel, pt = 2.8% ;

=2.8= 0.093

30

Fig.11: Reinforcement details of Beam

    1. Design of Column Material Constants: Concrete, fck= 30 N/mm² Steel,fy= 415 N/mm²

      Column size= 450 mm× 600 mm Depth of column, D = 600 mm Breadth of column, b = 450 mm

      Unsupported length of column, l = 4.2 – .6

      = 3.6 m

      Multiplication factor for effective length = 0.8 (Ref: Table 28 of IS 456:2000)

      Effective length of column, leff =0.8 × l

      = 2.88m

      (0.8% – 6% is the range of minimum steel area of column as per IS 456: 2000)

      Assume 40 mm clear cover and 25 mm Ø bars,

      d =40 + (25/2)=52.5mm

      d ' (About X axis) = 52.5/450 = 0.1167

      D

      d ' (About Y axis) = 52.5/600 = 0.0875

      D

      Pu = 0.487

      bdf ck

      2

      Mux 1 = 0.09 (From chart 45 of SP 16)

      fck b D

      Mux 1= 328.05kNm

      2

      Muy 1 =0.18 (From chart 44 of SP 16)

      fck b D

      Muy 1= 437.40kNm

      For 2.8% and M30 concrete,

      Factored axial Load, Pu= 3597.55kN

      Factored Moment in X-dir, Mux = 75.765 kNm

      Puz

      Ag

      = 22.5 N/mm²(From chart 63 of SP16)

      Factored Moment in Y-dir, Muy= 1.34 kNm Type of Column:

      leff/ D = 2.88/0.6 = 4.8 < 12

      leff/ b = 2.88 /0.45 = 6.4 < 12

      Ag= 450 × 600 = 270000mm²

      Puz = 6075kN

      Pu = 3597.55/ 6075 = 0.592

      Puz

      = 0.227, = 0.211

      So design as a short column with biaxial bending Calculation of eccentricity

      (Ref:Clause.25.4 of IS 456:2000)

      1

      For =0.211 and

      1

      Pu Puz

      1

      =0.592,(Refer chart 64, SP- 16)

      Permissible value of = 0.84; which is greater than the

      1

      actual vale of

      1

      Hence safe.

      So the assumed reinforcement of 2.8% is satisfactory.

      100

      = × b × D

      = (2.8 × 450 × 600)/100=7560 mm²

      So provide 16 numbers of 25mm bars.

      Lateral Ties (From IS 456: 2000 Clause 26.5.3.2)

      The diameter of lateral ties shall not be less than one- fourth of the largest longitudinal bar = × 25 = 6.25 mm. It

      should not be less than 6 mm Provide 12 mm Ø lateral ties

      Pitch of the transverse reinforcement shall not be more than the least of the following distances.

      1. Least lateral dimension of compression member = 300 mm

      2. 16 times the smallest diameter of the longitudinal reinforcement bar to be tied= 16×25 = 400 mm

      3. 300 mm

Provide 12mm diameter lateral ties at 300mm c/c.

Special confining reinforcement

According to IS 13920 :1993, Clause 7.4.1, Special confining reinforcement shall be provided over a length, l0 from each joint face, towards mid-span on either side of the section.

The length l0 shall not be less than:

i.) Largest lateral dimension of the member = 600 mm

ii.) One-sixth of clear span of member =670 mm iii.) 450 mm

According to IS 13920:1993, Clause 7.4.6: Spacing of hoops used as special confining reinforcement:

i.) Shall not exceed of the minimum member

Fig.12: Column Reinforcement details

    1. Design of Slab

      Slabs are plate elements having their depth much smaller than other two dimensions. They usually carry a uniformly distributed load from the floors and roof of the building. Design of reinforced concrete was done using IS 456

      :2000 and SP 16:1980.slabs of thickness 150 mm were used in the building and were designed as one-way or two- way slab as the case may be. Grade of concrete M25 is assumed for slab design. Typical slab designs are shown below.

      1. Design of Two way Slab Material constants

        Use M25 grade concrete and HYSD steel bars of grade Fe415.

        For M25 Concrete, fck = 25 N/mm2 For Fe415Steel, fy= 415 N/mm2

        Type of slab

        Longer span,Ly = 3.35 m Shorter span,Lx = 3.2 m

        dimension =450/4= 112.5 mm ii.) Should not be less than 75 mm iii.) Should not be more than 100 mm

        So provide special confining reinforcement using 12mm Ø bars at 75mm c/c upto a length of 600mm from the face of the joint towards mid-span. Fig.12 shows the reinforcement details of column.

        Ly = 3.35 = 1.07 < 2

        Lx 3.2

        Two way slab with two adjacent edges discontinuous Preliminary dimensioning

        Provide a 150 mm thick slab.

        Assume 20 mm clear cover and 12 mm bars Effective depth along shorter direction, dx

        = 150-20-6=124mm

        Effective depth along longer direction, dy

        = 124-12=112mm

        Effective span

        As per IS 456:2000, Clause 22(a)

        Effective span along short and long spans are computed as:

        = Clear span + Effective depth = 3.2+0.124

        = 3.325m

        = Clear span + Effective depth = 3.35+0.112

        drequired < dprovided

        Hence the effective depth selected is sufficient to resist the design ultimate moment.

        Reinforcements along short and long span directions

        The area of reinforcement is calculated using the relation:

        Load calculation

        = 3.475 m

        =0.87 ×

        ×

        × 1 ×

        × ×

        Dead load of slab =0.15 × 25

        = 3.75 kN/m2

        Floor finish(2cm thick marble and 3.5cm thick cement sand mortar) =1. 25 kN/m2

        As per IS: 875(Part 2)-1987 Table-1 Live load = 10kN/m2

        Total service load= 15kN/m2 Design ultimate load, wu =1.5× 15

        = 22.5 kN/m2

        Spacing of the selected bars are computed using the relation:

        Spacing = S = Area of one bar ×1000

        total area

        Table 5: Reinforcement Details in Two Way Slab

        Location

        Ast

        (required)

        Spacing of

        12 mm bars (provided)

        Ast

        (provided)

        Short span

        1240 mm2

        90 mm

        1256.64 mm2

        -ve BM

        1085 mm2

        90 mm

        1256.64 mm2

        +ve BM

        Long span

        -ve BM

        +ve BM

        1213 mm2

        1048 mm2

        90 mm

        90 mm

        1256.64 mm2

        1256.64 mm2

        Ultimate design moment

        Refer table 26 of IS 456:2000 and read out the moment coefficients for

        Ly

        Lx = 1.07

        Short span moment coefficients:

        ve moment coefficient, =0.0535

        +vemoment coefficient, =0.041 Long span moment coefficients:

        ve moment coefficient, =0.047

        Check for spacing

        As per IS 456:2000 clause 26.3.3(b)

        3d

        Maximum spacing = or whichever is less

        +vemoment coefficient, =0.035

        300 mm

        3 × 124 = 375 mm

        Mux

        (ve) =x

        × wu

        × Lex

        2=0.0535× 22.5 × 3.3252

        = or

        300 m

        = 13.31 kNm

        Mux (+ve) =x × wu × Lex 2=0.041× 22.5 × 3.3252

        =10.19 kNm

        Muy (ve) =y × wu × Lex 2=0.047× 22.5 × 3.4752

        =12.76 kNm

        Muy (+ve) =y × wu × Lex 2=0.035× 22.5 × 3.475 2

        =9.509 kNm

        Check for depth

        whichever is less

        Spacing provided < Maximum spacing. Hence safe.

        Check for area of steel

        As per IS 456:2000 clause 26.5.2.1

        ( ) = 0.12% of cross sectional area

        = 0.12×1000 ×150

        100

        ( )

        = 0.138 ×

        × × 2

        = 180 mm2

        (

        )

        > (

        )

        Hence safe

        required

        d = (Mu )lim

        0.138 × ×

        = 13.31×106

        0.138 ×25×1000

        =63.27mm

        Distribution Steel

        Area of distribution steel

        =0.12% of cross sectional area

        =180 mm2

        Provide 12mm bar at 300mm centre to centre spacing as distribution steel.

        Check for shear

        2

        = ×

        = 22.5 ×3.325

        2

        = 37.41kN

        As per IS 456:2000 clause 40.1

        =

        ×

        = 37.41×103

        1000 ×125

        = 0.299 N/mm2

        = 100 ×

        ×

        =100 ×1256 .64 = 1.005

        1000 ×125

        As per IS 456:2000, Table 19, c = 0.64N/mm 2

        As per IS 456:2000 Clause 40.2,

        Design shear strength of concrete = ×

        = 1.3× 0.64

        = 0.832 N/mm 2

        As per IS 456:2000, Table 20,

        Maximum shear stress, c max = 3.10 N/mm2

        v < c < c max

        Shear reinforcement is not required.

        Check for cracking

        As per IS 456:2000, clause 43.1:

        1. Steel provided is more than 0.12 percents

        2. Spacing of main steel< 3 = 3 × 125

          = 279 mm

        3. Diameter of reinforcement< = 150

          Fig. 13 shows the reinforcement details of Two way slab.

          Fig.13: Reinforcement details of two way slab

      2. Design of One way Slab Material Constants

        Grade of steel (fy) = 415N/mm2 Grade of concrete (fck) = 20N/mm2 Design Requirements

        Clear cover =15mm

        Diameter of bar in shorter direction =12mm Diameter of bar in longer direction =12mm Shorter clear span (Lx) =1500mm Longer clear span (Ly) =5797mm

        Depth of the slab (D) =150mm

        Hence safe.

        8 8

        = 18.5 mm

        Effective depth in shorter direction =129mm Effective depth in longer direction =117mm Effective span in shorter direction (lx)= 1629mm (As per IS 456:2000, clause 22(a))

        Effective span in longer direction (ly)= 5914mm Since ly/lx = 3.19 > 2 the slab is a one way slab Load calculation

        Dead load:

        Self weight of the slab = 25 x 0.15

        = 3.75kN/m2

        At support

        (Negative bending moment)

        81.83

        1693.98

        376.99

        300

        At span(Positi ve ending moment)

        70.47

        1962.34

        753.98

        150

        Floor finish = 1.25kN/m2 Total dead load, WDL = 5 kN/m2 Live load for Passage, WLL= 4kN/m2 Factored loads,

        Dead Load, Wu,DL = 5 × 1.5 = 7.5kN/m2

        = Live Load, Wu,LL = 4 × 1.5 = 6kN/m2

        Bending Moment and Shear force at critical sections

        According to IS 456:2000, table 12 and table 13 gives the bending moment coefficient and shear coefficient.

        Table 6: Moment and Shear coefficients

        Load

        Bending moment coefficient

        Shear force coefficient

        Support moment (At end support)

        Span moment(Near middle of end span)

        Support moment (At support next to the end

        support)

        End support

        First interior support

        Dead load(DL)

        -1/24

        1/12

        -1/10

        .4

        0.6

        Live load(LL)

        -1/24

        1/10

        -1/9

        .45

        0.6

        Maximum support moment =-3.759kNm per metre Span moment=3.251 kNm per metre

        Shear force=13.1949kN per metre Limiting moment of resistance,

        Mulim = 0.138fckbd2

        = 0.138 x 20 x 1000 x 1292 x10-6

        = 45.93kNm

        Reinforcement provided: Area of steel required is calculated according to the equation given below:

        Minimum Reinforcement to be provided

        As per IS 456:2000 clause 26.5.2.1

        Astmin= 0.12% cross sectional area

        = 0.0012 x 1000 x 129

        = 154.8mm2

        Distribution Bars

        Area of steel =0.12% cross sectional area

        =0.0012 x 1000 x 129

        =154.8mm2

        Assuming 8mm diameter bars, spacing=324.712mm

        Provide 8mm bars at 300mm centre to centre as distribution steel.

        Check for spacing

        As per IS456:2000 clause 26.3.3(b), maximum spacing is the lesser of

        1. 3d :Shorter span = 3 x 129 = 387mm Longer span = 3 x 117 = 351mm

        2. 300mm for short span

        3. 450mm for long span

          Check for shear stress

          v

          According to IS456:2000 clause 40.1 =

          Vu = 13.19 x 103

          = 0.87

          1

          = 13190

          v

          1000 129

          100

          = 0.102 N/mm2

          P = = 0.292

          t

          Table 7: Calculation of Ast

          From IS 456:2000, Table19, c = 0.28N/mm2 c>v

          Location

          Ast required(mm2)

          Spacing required(mm)

          Astprovided (mm2)

          Spacing provided(mm)

          No need of shear reinforcement

          Check for deflection

          f = 0.58 ( )

          s

          = 0.58 x 415 x 81.83

          753 .98

          = 27.78 N/mm2 As per IS456:2000, Fig. 4,

          Modification factor = 1.2

          max = x modification factor

          4.5. Design of Staircase

          = 26 x 1.2

          = 31.2

          = 1.5 = 11.628

          0.129

          max >

          Therefore safe. Check for cracking

          As per IS456:2000, clause 43.1:

        4. Steel provided is less than 0.12%

        5. Spacing of main steel < 3d

          = 3 x 129 = 387mm

        6. Diameter of reinforcement < D/8

= 18.75mm

Hence safe.

Fig. 14 shows reinforcement details of One way slab.

Fig. 14: Reinforcement details of One way slab

Fig. 15: Top view of staircase

Material Constants:

Concrete, fck = 25 N/mm2 Steel, fy = 415 N/mm2

Dimensioning:

Height of each flight=.= 2.1 m

Let the tread of steps be 300 mm Width of stair = 165 mm Effective span, Le = 6.2 m

Let the thickness of waist slab be 250 mm

Use 12 mm bars, Assume, clear cover= 25 mm Effective depth = 219 mm

Loads on landing slab

Self-weight of Slab= 0.25 × 25 Finishes = 1.25 kN/m² Total = 11.5 kN/m² Factored load = 1.5×11.5

= 17.25 kN/m²

Live Load on Slab

= 4 kN/m² Loads on waist slab Dead load of waist slab

= ×25× 2+2

=0.25×25× 0.152+0.32

0.3

= 6.98 kN/m2

The self weight of the steps is calculated by treating the step to be equivalent horizontal slab of thickness equal to

half the rise R

2

Self weight of step= 0.5× × 25

= 0.5× 0.15 × 25 = 1.875 kN/m2

Floor finish = 1.25 kN/m2

As per IS: 875(Part 2)-1987- Table-1 Live load = 4kN/m2

Total service load = 14.105 kN/m2

Maximum Spacing = 3d = 3 × 219

= 657 mm (or) 300mm [whichever is less]

Hence, provide reinforcement of 12 mm Ø bars at 80 mm c/c

Distribution steel= 0.12% cross sectional

=.0012 × 1000 × 219

= 262.8 mm2

××

Provide 8mm Ø bars, Spacing = =191.27mm

.

Consider 1 m width of waist slab

Total service load / m run = 14.105 × 1

= 14.105 kN/m

Factored load, Wu= 1.5 × 14.105

= 21.1575 kN/m

Maximum Spacing = 4d

Hence, Provide 8 mm diameter bars at 190mm c/c

Check for shear

(As per IS 456:2000, Clause 40) Maximum Shear force, V= 63.43kN

Nominal shear stress, =

v

Fig. 16: Loading on stair

Reaction = 59.55kN/m ; = 63.43kN/m

To get maximum Bending Moment, take Shear Force at x distance from support B=0. Thus obtained X as 3.109m

Maximum moment at X=3.109m:

Mu = 96.73 kNm

= (63.43 ×103)/ (1000 × 219)

=0.289 N/ mm²

Max. value of shear stress,c max =3.1 N/mm² To get design shear strength of concrete,

100As/bd² =.635; From IS 456: 2000, Table 19, c= 0.534 N/ mm2

< < ; So shear reinforcement is not required.

Mu

bd2

= (96.73 × 106)/ (1000 × 2192)

=2.01N/mm2

v c c max

Percentage of steel,pt= 0.635%

(From SP16,Table 3) Therefore,

st

A = Pt bd =

100

(0.635 × 1000 × 219)/ 100

= 1390.65 mm2

Minimum steel=0.12% cross sectional area

= .12 × 1000 ×219/100

=262.8 mm2

Use 12mm Ø bars,

Fig. 17: Reinforcement details of staircase.

    1. Design of Water Tank

      Material constants

      1000 ×A 1000 × ×122

      Spacing = Ø = 4 = 81.32 mm

      fck = 25 N/mm2

      Ast

      1390 .65

      Provide 12mm Ø bars at 80 mm c/c.

      fy = 415 N/mm2

      Design constants

      As per Table 2, IS: 3370, Part 2,

      Permissible stress in concrete, =8.5 N/mm2 Permissible stress in steel, = 150 N/mm2 As per SP: 16 -1980, clause 6.1,

      m = 280

      = .3604 × 10 × 1.22

      =5.24kN

      The thickness of wall is governed by, Bending Moment = 5.38 kNm and Shear Force = 5.24kN

      3×

      = 280 =10.98

      3×8.5

      k =

      The criteria for safe design; cbt +

      cbt

      cbt = M/Z

      ct 1

      ct

      +

      = 10.98×8.5 =0.3835

      (10.98×8.5)+150

      j = 1 k=1 0.3835= 0.872

      = 5.38 × 106× 6/ (1000 ×1502)

      = 1.435 N/mm2

      cbt= 1.8 N/mm2

      3 3

      ct = V/bd

      R = ½ ×cbc×k × j

      = 0.5×8.5×0.3835×0.872 = 1.422

      Dimensions of tank

      Longer side of tank, b=6.05 m Shorter side of tank, c= 5.68 m Capacity required for tank = 34360 l Height of tank wall, a = 1.2 m

      1. Design of side walls

        W = Unit weight of water =10 kN/m3 Long wall:

        Maximum bending moment= 1 × w × a3

        =5240/(1000 × 150)

        = 0.035 N/mm2

        ct= 1.3 N/mm2

        0.58 + .035= 0.82< 1

        1.8 1.3

        Hence Safe

        Provide total thickness = 150 mm For 8mm bars,

        Effective thickness = 150 30 – 4 = 116 mm

        Check for effective depth

        d = = 5.38×106

        6 required

        ×

        1.42×1000

        Short wall:

        = 2.88 kNm

        =61.56 mm <dprovided Hnce ok

        Bending moment at support= 1 × w × (a 1) × B2

        12

        = 5.38 kNm

        Bending moment at midspan= 1 × w × (a 1) × B2

        16

        = 4.03 kNm

        Check for thickness of tank walls

        The horizontal moment MH on the wall will be combined with the direct tention due to shear force on adjacent wall. Similarly, vertical moment MV in the wall will be combined with the direct thrust due to weight of roof slab and wall itself, though the effect will be of minor importance.

        Let thickness of wall be 150 mm.

        Maximum shear coefficients are obtained from Table 8, IS:3370 (Part IV)-1967.

        Longer wall = 0.3604wa2

        Reinforcement in horizontal direction

        Depth of neutral axis, N = kd

        = 0.3835 ×116 = 44.5 mm

        Eccentricity of tensile force with respect to centre of thickness,

        e = 5380/5.24 = 1026.71mm

        Eccentricity from centre of steel= e – thickness of wall/2

        + effective cover

        = 1026.71 – 150/2 + 34

        = 985.72 mm

        Distance of reinforcement from the CG of compression zone

        = jd = 0.872 × 116

        = 102 mm

        Moment of resistance of the section = External moment 5.38x 106 = ×Ast×102

        Reinforcement

        =44.33 kNm

        Ast = 351.6 mm2

        As per clause 7.1.1 of IS:3370(Part II)-1967

        =

        × ×

        45.42×106

        Ast

        min

        = 0.229 % of cross- section

        0.229×1000 ×150 2

        In short span direction,Ast =150 ×0.872 ×165

        =2104.53 mm2

        = 100 = 342.85 mm

        Ast provided > Ast min

        Assuming 16mm dia bars, Spacing = Area of one bar ×1000

        (Spacing)

        req

        = Area of one bar ×1000

        total area

        ×82×1000

        total area

        =201 .06×1000

        2104 .53

        = 4×351 .6 = 142.9 mm

        Hence, provide 8 mm bars @ 140 mm c/c in both vertical and horizontal direction along long and short span.

      2. Design of base slab Type of slab

        L = 6.05 mm; B = 5.68 mm

        L/B = 1.06 (< 2)

        Two way slab

        =95.536mm

        As per clause 7.1.1 of IS:3370(Part II)-1967

        Ast min = 0.22% of cross section

        =0.22×1000 ×200 = 440 mm2

        100

        Provide 16mm bars at a spacing of 90mm c/c in both direction.

        Check for effective depth

        dprovided =200-30-8 = 162 mm

        Type of slab: Four edges are discontinuous Provide a 200 mm thick slab.

        drequired

        = M R ×b

        = 45.42×106

        1.422 ×1000

        =153.72mm < dprovided

        Assume 30 mm clear cover and 16 mm bars Effective depth along shorter direction, dx= 165 mm Effective depth along longer direction, dy= 155mm Effective span, Lex = 6.05+ 0.162 = 6.22 m

        Ley = 5.68 + 0.146 = 5.83 m

        Load calculation

        Dead load of base slab =0.2 × 25 = 5 kN/m2

        Floor finish = 1 kN/m2

        Load due to water = 10 × 1.6 = 16 kN/m2

        Total load = 21 kN/m2

        To get Ultimate design moment, From Table 26 of IS 456:2000, the moment coefficients for Ly = 1.06 were

        Lx

        found out.

        Short span moment coefficients:

        + vemoment coefficient = =0.062

        Long span moment coefficients:

        Hence safe

        C. Design of cover slab Type of slab

        L = 6.05m; B = 5.68m; L/B= 1.06 (<2)

        Since L/B ratio is less than 2, it is a two way slab with all the four edges discontinuous.

        Provide a 150 mm thick slab.

        Assume 25 mm clear cover and 10 mm bars Effective depth along shorter direction, dx = 120 mm Effective depth along longer direction, dy = 110mm Effective span, Lex= 6.05 + 0.12 = 6.17 m

        Ley= 5.68 + 0.11= 5.79 m

        Load calculation

        Dead load of cover slab =0.15 × 25 = 3.75 kN/m2

        Floor finish = 1 kN/m2

        + vemoment coefficient =

        =0.056

        Live load = 2 kN/m2

        Total load = 6.75 kN/m2

        Mux =x × wu × Lex 2=0.056× 18 × 6.222

        =45.42 kNm

        Muy =y × wu × Lex 2=0.0062× 18 × 5.83 2

        Ultimate design moment

        From Table 26 of IS 456:2000,

        the moment coefficients forLy = 1.07 were found out.

        Lx

        Short span moment coefficients:

        + vemoment coefficient = =0.062

        Long span moment coefficients:

        + vemoment coefficient = =0.056

        Mux =x × wu × Lex 2=0.062× 6.75 × 6.172

        =14.39 kNm

        Muy =y × wu × Lex 2=0.056× 6.75 × 5.792

        =12.67 kNm

        Reinforcement in short span direction

        Fig. 18 shows the reinforcement details of water tank.

        =

        × ×

        Fig. 18: Reinforcement details of Water tank

        = 14.89×106

        150 ×0.872 ×120

        =948.65 mm2

    2. Design of Retaining Wall Material Constants

As per clause 7.1.1 of IS:3370(Part II)-1967

= 0.22% of cross- section

0.22×1000 ×200

M30 Concrete Fe415 Steel

Earth Density = 17kN/m3

= 100 2

= 440 mm2

Spacing = Area of one bar ×1000

total area

= 82.79mm

Provide 10 mm bars at a spacing of 80mm c/c along short span

Reinforcement required in long span direction

Safe Bearing Capacity of soil,p = 100kN/m Angle of internal friction of soil =300

Coefficient of friction, (coarse grained soil) = 0.55

Retaining wall has to support a bank of earth 4.2m high above the ground level at the Toe of the wall.

Preliminary Proportions

Depth of retaining wall below ground level, h = (1 )2 = 100 (1 30)2

M d

1+

17 1+ 30

Ast req = st ×j×d

= 0.654m

= 12.672 ×106

150 ×0.872 ×110

= 880.734 mm2

But minimum depth of retaining wall below ground level is 1m.

Spacing= Area of one bar ×1000

total area

=89.175mm

Provide 10 mm bars at a spacing of 85mm c/c along long span

Check for effective depth

dprovided =150-25-5 = 120 mm

d = = 14.67×106

To accommodate for thickness of base, keep depth as 1.25m.

Total height of retaining wall = 4.2 + 1.25m

= 5.45m

Assume the thickness of footing to be about 10% of the total height, i.e., 50cm.

Height of wall above the base, h =5.45-0.5

= 4.95m

required

×

1.422 ×1000

Hence safe.

=101.57 mm < dprovided

Base length, l= H

(1 )(1+3 )

K , coefficient of active earth pressure = 1 = 1

a 1+ 3

,angle of surcharge= 0, m= Length of Toe

Length og ba se

=1- 4

9

= 75.735kN

It acts @ a distance of 0.45m from b (Fig. 20)

q = =17 × 4/100=0.841

m = 1- 4 = 0.554

9 × 0.841

Earth Pressure,Ph

= 1 × × 2 2

= 1 × 1 × 17 × 5.452

1 ×cos 0 2 3

Base length, l = 3

(10.554 )(1+3 0.554 )

= 2.89m 3m

Length of Toe, m ×l= 3× 0.554

=1.65m

The preliminary dimensions of retaining wall are shown in Fig. 19.

= 84.16kN

It acts @ a distance of 1.82m above b (Fig. 20) Centroid of the resultant force from b=

55.69 × 1.125 + 37.5×1.5 + 75.735 × 0.45 + 84.16 × 1.82

55.69+37.5+75.735+84.16

= 1.21m

Eccentricity, e = (3/2) -1.21

= 0.29m

6 ×e Base length

= 6 ×0.29=0.58m <1m

3

Resultant lies within the middle third

  1. Factor of safety against Overturning

    Resultant of vertical forces from b

    lies @ a distance =53.69 × 1.125 +37.5 × 1.5+75.735 × .45

    168 .925

    Fig. 19: Preliminary dimensions of Retaining wall

    = 0.905m

    Restoring moment about Toe = 168.925 × (3-0.925)

    = 353.897kNm

    Overturning Moment about Toe= 84.16 × 1.82m

    = 153.17kNm

    Factor of Safety = Restoring Moment

    = 353 .897

    153 .17

    = 2.31> 2; Hence safe.

    Stability Check

    Fig. 20: Pressure distribution diagram

  2. Factor of safety against Sliding

Force causing Sliding = 84.16kN Frictional Force = × W

Let us assume the thickness of vertical wall as 45cm.

The unit weight of Concrete is 25k/3

Weight of wall = (5.45-0.5) × 0.45 × 1 ×25

W

=0.55 × 168.925

= 92.908kN

92.908

=55.69kN

It acts @ a distance of 1.125m from b (Fig. 20) Weight of base = 0.5 × 3× 1× 25

= 37.5kN

It acts @ a distance of 1.5m from b (Fig. 20)

Factor of Safety = Ph = 84.16

= 1.61> 1.5

Hence Safe

Check for Bearing Pressure

Pressure at the toe and heel are given by,

Weight of earth over heel= (5.45-0.5) × 0.9 × 17

P =

(1 ±

6) =

168 .925

1 3

(1 ±

6 0.29)

3

= 88.967kN/m2 at Toe and 23.65kN/m2 at Heel

Since these values are less than bearing capacity of soil, the

  1. Check for Shear

    Maximum Shear force, Vu = 110.31 kN

    wall is safe.

    1. Design of Toe Slab

      Toe slab is subjected to an upward pressure varying from 88.967kN/m2 to 53.04kN/m2

      Shear Stress, v

      = Vu bd

      = 110 .31× 103

      1000 × 440

      = 0.25 N/mm2

      Downward load intensity due to self-weight of Toe Slab = 0.5 x 25

      =12.5kN/m2

      Therefore, net upward pressure varies from 76.5kN/m2 to 40.54kN/m2

      Toe is treated as a cantilever beam with critical section for shear at a distance d from the front face of the wall.

      Upward pressure at a distance 0.5m from the face of wall =63.93kN/m2

      Neglecting the earth on the Toe, Shear Fore and Bending Moment are,

      Vu = 110.31kN

      Mu =131.69kNm

      Mu lim= 0.138fck bd2

      Minimum depth of toe slab is given by,

      D = 131 .69 ×106

      Percentage of steel, pt = 100 Ast /bd

      =0.357

      From Table 19 of IS 456: 2000, Permissible Stress, c= 0.42 N/mm2

      From Table 20 of IS 456: 2000, c max=3.5 N/mm2

      v<candc<c max .Hence Toe slab is safe in shear.

    2. Design of Heel slab

      The heel is subjected to an upward pressure varying from 43.24N/mm2to 23.65N/mm2. The downward load intensity due to earth, surcharge and concrete weight is 96.65N/mm2. Since the downward pressure is more than the upward pressure, tension is induced in the upper face of the heel. Therefore, critical section for shear is at the face of the support.

      M = 1.5 (96.251 × 0.9 2 1 ×

      0.138 30× 1000

      u 2 2 3

      =178.35mm

      Assuming 20mm dia bar and 50mm clear cover, Depth provided = 500-50-10

      19.59 × 0.9 2 -23.65 × 0.9 2 )

      3 2

      = 140.138kNm

      1

      Hence, safe.

      =440mm

      Vu = 1.5 (96.251 × 0.9- 2 × 19.59×0.9 -23.65×0.9)

      = 84.78kN

      (i) Reinforcement for Toe Slab

      1. Reinforcement for Heel Slab

        Area of tension steel is given by,

        Mu = 0.87fyAst

        d(1- )

        Mu = 0.87fyAst

        d (1- )

        40.138 × 106= 0.87×415 × Ast×

        131.69 x 106= 0.87x 415 × Ast×440×

        (1-415×Ast/(30×1000×440))

        Ast = 717.27mm2

        2

        440(1-415× Ast/(30×1000×440))

        Ast = 212.66mm2

        Minimum reinforcement = 0.12% bD

        =528.5mm2

        Spacing, s = × 20 ×1000 =437.9mm

        717 .27

        Maximum spacing, s =0.75d

        =330mm

        Provide 16mm dia bars @ 100mm c/c spacing (Ast provided =1570.79mm2) and 10mm dia bars @140mm c/c as distribution steel.

        Spacing, s = × 16 2 ×1000

        528 .4

        = 380.44mm

        Provide 16mm dia bars @ 300mm c/c spacing

      2. Check for Shear

        Maximum Shear force, Vu = 84.78 kN

        Minimum reinforcement = 0.12% bD

        =528.5mm2

        Shear Stress, v

        = Vu bd

        = 84.78× 103

        1000 × 440

        = 0.192 N/mm2

        1. Check for Shear

          Maximum Shear force, Vu = 126.24 kN

          Percentage of steel, pt = 100 Ast /bd

          =0.163

          From Table 19 of IS 456: 2000,

          2

          Shear Stress, v

          = Vu bd

          =126 .24× 103

          1000 × 410

          = 0.407 N/mm2

          Permissible Stress, c= 0.29 N/mm

          From Table -20 of IS 456: 2000, c max=3.5 N/mm2 v<c and c<c max, Hence Heel slab is safe in shear.

    3. Design of Stem

Bending Moment at the base of stem= 1 × k × ×H2× H

Percentage of steel, pt = 100 Ast /bd

=0.4007

From Table 19 of IS 456: 2000, Permissible Stress, c=

0.49 N/mm2

2

2 a 3

From Table -20 of IS 456: 2000, c max=3.5 N/mm

= 1 ×17 ×5.452× 5.45

2× 3 3

= 152.88kNm

Shear Force at the base of stem= 1 × k × ×H2

v<c and c<c max. Hence stem is safe in shear.

    1. Distribution Steel:

Area of distribution steel =0.12% Gross area

2 a = 0.12 × 450×1000/100

= 1 ×17×5.452

2×3

= 84.157kN

Factored Bending Moment= 1.5 × 152.88

= 229.328kNm

Factored Shear Force = 1.5 × 84.157

= 126.24kN

Effective thickness of wall at the base= 229.328 ×106

0.133 × 1000 ×20

=293.62mm

Assuming 20mm dia bar and 30mm clear cover, D= 333.62mm< 450mm

Effective depth =450-10-30

=410mm

(i)Reinforcement for Stem

Reinforcement for stem is calculated using the equation:

= 540mm2

Provide 10 at 140mm c/c as distribution steel.

(iv) Secondary Steel for stem:

Since the front face of the wall is exposed to weather, more of the temperature reinforcement should be placed near this face.

Secondary steel at front face= 0.12% Gross area

= 540mm2

Fig. 21 shows reinforcement details of retaining wall.

=0.87 ×

×

× 1 ×

× ×

229.328×106=0.87× 415 × ×

410 1 × 415

Fig. 21: Reinforcement details of retaining wall

1000 × 410 × 30

= 1639.94mm2

Spacing, s= ×16 2×1000

4× 2969.38

=122.603mm

Provide 16mm dia bars @ 120mm c/c spacing.

5. CONCLUSIONS

The industrial training, taken through a period of one month allowed to have ample exposure to various field practices in the analysis and design of multi storied buildings and also in various construction techniques used in the industry. The analysis was done using the software package STAAD Pro V8i, which proved to be premium software of great potential in analysis and design sections of construction industry. All the structural components were designed manually and detailed using AutoCAD 2013. The analysis and design was done according to standard specifications to the possible extend.

ACKNOWLEDGMENT

I express my sincere gratitude to all those who have extended a helping hand, especially my guide Mr. Abhilash Joy.I thank him from my heart for his valuable guidance. I am also grateful to theHead of the Department, Civil Engineering, SSET for the encouragement and co- operation.

REFERENCES

  1. Unnikrishna Pillai, S. and DevadasMenon ,Reinforced Concrete Design, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2003

  2. Ramamruthum S., Design of Reinforced Concrete Structures, DhanpatRai Publishing Company (P) Ltd, New Delhi.

  3. Dr. Punmia B.C., Ashok Kumar Jain, Arun Kumar Jain, Reinforced Concrete Design, Laxmi publications Private Limited, New Delhi.

  4. IS: 875 (Part 1)-1987, Indian Standard Code of Practice for Design Loads (Other than earthquake) for Building and Structures, Bureau of Indian Standards, New Delhi.

  5. IS: 875 (Part 2)-1987, Indian Standard Code of Practice for Design Loads (Other than earthquake) for Building and Structures, Bureau of Indian Standards, New Delhi.

  6. IS: 875 (Part 3)-1987, Indian Standard Code of Practice for Design Loads (Other than earthquake) for Building and Structures, Bureau of Indian Standards, New Delhi.

  7. IS: 1893 (Part 1) 2002- Indian StandardCriteria for earthquake resistant design of structures, Bureau of Indian Standards, New Delhi.

  8. IS: 13920:1993, Ductile detailing of reinforced concrete structures subjected to seismic forces, Bureau of Indian Standards, New Delhi.

  9. IS 456:2000, Indian standardPlain nd reinforced concrete Code of Practice,

    Bureau of Indian standard, 2000, New Delhi.

  10. SP 16: 1980, DesignAids for Reinforced Concrete to IS: 456-1978, Bureau of Indian Standards, New Delhi.

  11. SP 34: 1987, Hand Book on Concrete Reinforcement and Detailing, Bureau of Indian Standards, New Delhi.

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