Effect of Binder Volume on Fresh and Harden Properties of Self Compacting Concrete

DOI : 10.17577/IJERTV4IS090628

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Effect of Binder Volume on Fresh and Harden Properties of Self Compacting Concrete

B. G. Patel

Ph. D Research Scholar, Applied Mechanics Department

  1. V. National Institute of Technology, Surat, India,

    1. K. Desai Professor,

Applied Mechanics Department,

  1. V. National Institute of Technology, Surat, India,

    1. G. Shah Professor,

      Civil Engineering Department, ITM Universe, Vadodara, India,

      Abstract Self Compacting Concrete (SCC) is new type of concrete that posse's property of high flow ability, passing ability and stability. Fresh behavior of SCC was measured as per European guidelines. Filling ability, passing ability and resistance to segregation of SCC were measured by Slump flow, J-Ring, V-funnel, L-box, U-box and GTM tests as per the European Federation of National Associations Representing for Concrete (EFNARC) specification. This paper presents an experimental study on self-compacting concrete (SCC) with different quantity of binder volume and water binder ratio. Binder volume varies in range of 450 kg/m3 to 700 kg/m3. Water binder ratio varies between 0.29 to 0.34 (by weight). After taking different trail mixes for self compacting concrete, the cubes and beams were casted for selected proportion. Result show that the concrete fresh state performance increases due to the increase of binder volume as well as increased in water binder ratio. It was noticed that there is slightly change in compressive strength.

      Keywords Self Compacting Concrete, Packing density, Void

      ratio

      1. INTRODUCTION

        Self-compacting concrete (SCC) is considered as a concrete which can be placed and compacted under its self weight with little or no vibration effort, and which is at the same time cohesive enough to be handled without segregation or bleeding of fresh concrete. Also, with the increased use of heavily reinforced concrete, there is a growing need for highly flowable concrete to ensure proper filling of the formwork. Heavy reinforcement restricts the access of vibrators that are required to adequately consolidate normal concrete (NC). Moreover, excessive vibration can cause undesirable segregation and bleeding. Self-consolidating concrete (SCC) offers a solution to these problems; it is a high-performance concrete that spreads easily under its own weight into tight and restricted areas without segregating or requiring vibration, while achieving good consolidation [1,2,3,4,5,6].

        SCC was developed in Japan [7] in the late 1980s to be mainly used for highly congested reinforced structures in seismic regions. Recently, this concrete has gained wide use in many countries for different applications and structural configurations. SCC can also provide a better working environment by eliminating the vibration noise.

        The production of SCC is normally achieved by increasing the fines of the mixture using mineral admixtures (such as fly ash, slag cement, limestone powder, etc.) and/or viscosity- modifying admixtures [2, 3, 4, 5, 6, 8]. In addition, the coarse aggregate content in SCC is usually less than that used in

        normal concrete (NC) to enhance concrete workability and flowability.

        SCC mixes usually contain superplasticiser, high content of fines and/or viscosity modifying additive (VMA). Whilst the use of superplasticiser maintains the fluidity, the fine content provides stability of the mix resulting in resistance against bleeding and segregation. The use of fly ash and blast furnace slag in SCC reduces the dosage of superplasticiser needed to obtain similar slump flow compared to concrete mixes made with only Portland cement [9].

        It is estimated that SCC may result in up to 40% faster construction than using normal concrete [10, 11]. Also, the use of fly ash improved the rheological properties and reduced thermal cracking of the concrete [12]. Kim et al. [13] studied the properties of super-flowing concrete containing fly ash and reported that the replacement of cement by 30% fly ash resulted in excellent workability and flowability. MIURA et al. [14] evaluated the influence of supplementary cementitious materials on workability and concluded that the replacement of cement by 30% of fly ash can significantly improve rheological properties.

      2. EXPERIMENTAL STUDY

        1. Constitute Materials

          Materials used under study are given in Table I. The physical properties of the fine aggregates and particle size distribution are given in Table II.

          TABLE I. CONSTITUTE MATERIALS USED IN STUDY

          Sr.

          no.

          material

          specification

          1.

          Ordinary Portland

          Cement (OPC)

          As describe in IS: 12269, specific

          gravity of the cement was 3.12.

          2.

          Fly Ash

          Dark, pozzocrete 60 confirming to IS: 3812 (Part 1) 2013, Specific gravity of

          this fly ash was 2.0.

          3.

          Superplasticiser

          Master Glenium SKY 8276, BASF

          confirming ASTM C 494,

          4.

          Fine Aggregate

          Locally available river sand passing through 4.75 mm IS sieve confirming to IS: 3812 (Part 1) 2013,

          5.

          Coarse Aggregate

          Locally available Crushed Granite maximum sizes 20 mm and 10 mm confirming to IS: 3812 (Part 1) 2013,

          TABLE II. PHYSICAL PROPERTIES OF AGGREGATES

          Properties

          Sand

          Coarse aggregate

          10 mm maximum size

          Coarse aggregate

          20 mm maximum size

          Specific gravity

          2.62

          2.8

          2.78

          Bulk Density (Loose,

          kg/m3)

          1708

          1450

          1414

          Bulk Density (Compact,

          kg/m3)

          1868

          1652

          1632

          Water absorption %

          1.39

          0.65

          0.56

        2. Mixture Proportions

          In the present investigation, experiments were conducted for different binder volume ranging from contents 450 kg/m3 to 700 kg/m3 and W/B ratios (0.29 to 0.34 by weight) with corresponding variation in the paste volume to investigate the influence of binder quantity and water binder ratio on the fresh and hardened properties of SCC. The paste volume varied from 310 liter to 480 liter. The aggregate combination of 50:20:30 (Fine aggregate: Coarse aggregate 10 mm maximum size : Coarse aggregate 20 mm maximum size) by volume was keep constant for all mixes. A polycarboxylate-based high range water reducing admixture (HRWRA) was also used in the mixtures, dosage of superplasticiser was kept constant. i.e. 0.5% by weight of binder for providing the desired fluidity of the SCC. For all test, cement to fly ash ratio, in total binder quantity, was kept constant. (Cement: Fly ash = 70:30 by volume).

        3. Optimisation of Aggregate Combination

        Proportioning of aggregates for concrete is influenced by geometrical characteristics of aggregates such as shape, angularity, texture, particle size distribution (PSD), wall effect and method of compaction. These parameters are collectively reflected in terms of the packing density [18, 19]. Packing density of aggregates is an indicator of the voids content. Aggregates with higher packing density result in lesser void content, in turn minimising the volume of paste to fil up the voids. Apart from economic benefit due to lower cement content, research has shown that the packing density has significant influence on the fresh and hardened properties of concrete [20]. Experiments were conducted to determine the packing density of different combination of aggregates

        The packing density of aggregates was determined experimentally, using a modified version of the test procedure described in [21].

        The test procedure is as follows [22]

        Step 1: A mass equivalent of 30 liter of aggregates (10 mm max. size and 20 mm max. size and river sand) was taken according to the corresponding volume proportions in separate plastic trays.

        Step 2: This three types of aggregates were mixed manually for obtaining a proper blend.

        Step 3: The mixed aggregates were poured into bucket without any compaction.

        Step 4: Then, mixed aggregates were filled in a cylindrical container of known volume. The container diameter should be

        TABLE III. PROPORTIONS OF AGGREGATES WITH CORRESPONDING EXPERIMENTAL PACKING DENSITY

        Sr.

        No.

        Fine

        Aggregate (% Vol))

        10 mm

        max size (% Vol)

        20 mm max.

        size (% Vol)

        Experimental

        Packing Density

        1

        100

        0

        0

        0.665

        2

        70

        0

        30

        0.669

        3

        30

        0

        70

        0.667

        4

        0

        100

        0

        0.515

        5

        30

        70

        0

        0.615

        6

        70

        30

        0

        0.644

        7

        0

        0

        100

        0.485

        8

        0

        30

        70

        0.506

        9

        0

        70

        30

        0.541

        10

        30

        30

        40

        0.635

        11

        30

        40

        30

        0.642

        12

        40

        20

        40

        0.667

        13

        40

        30

        30

        0.665

        14

        40

        40

        20

        0.666

        15

        50

        10

        40

        0.672

        16

        50

        20

        30

        0.677

        17

        50

        30

        20

        0.665

        18

        50

        40

        10

        0.668

        19

        55

        20

        25

        0.675

        20

        55

        30

        15

        0.672

        21

        60

        20

        20

        0.675

        22

        60

        30

        10

        0.674

        23

        10

        80

        10

        0.620

        24

        10

        10

        80

        0.623

        25

        80

        10

        10

        0.652

        26

        20

        60

        20

        0.615

        27

        20

        40

        40

        0.625

        28

        20

        20

        60

        0.620

        more than 10 times the diameter of the maximum size of aggregates used to eliminate the wall effect. The distance between bucket and cylinder top was maintained approximately 200 mm while filling the aggregate in container.

        Step 5: The excess aggregates remaining above the top level of the cylinder were struck off. The mass of the cylinder along with the aggregates filled in was measured and the empty weight of the cylinder was deducted to determine the exact quantity of combined aggregates filled in the bottom container.

        Knowing the mass of the individual aggregate type added and the volume of the container, the void content was calculated. The packing density of the aggregates was calculated from the void content. The equations for calculating the void content and packing density are as follows [22]:

        Void content = (Vc-((M1/S1) + (M2/S2) +(M3/S3)))/Vc (1)

        Where Vc is the volume of the container, M1, M2, M3 are mass of each aggregate type, and S1, S2, S3 are the specific gravity of corresponding aggregate type.

        Packing density = 1- Void content (2)

        To achieve maximum packing density, experiments were conducted for different proportions of aggregates. Based on eq. (1) and (2), the packing density of the aggregates was determined. The aggregate combination of 50:20:30 (Fine aggregate: Coarse aggregate 10 mm maximum size: Coarse aggregate 20 mm maximum size) by volume resulted in maximum packing density (0.677), and was used in all the experiments. This indicates a void content of 0.323 (or 323 l) of the total volume of concrete.

        TABLE IV. FRESH PROPERTIES OF SELF COMPACTING CONCRETE

        Sr. No

        Bind er in kg

        W/B by weight

        Paste Volum e in Liter

        Slump Flow mm

        T50 cm Slump Flow in Sec

        J

        Ring

        J Ring Flow in mm

        V-

        Funnel Flow in Sec

        L Box Blocki ng Ratio

        U Box Filling Height

        GTM

        Screen stability test (Segregatio

        n ratio)

        Block assessme nt in

        mm

        Remar ks

        1

        450

        0.34

        313

        610

        7.4

        12

        580

        22

        0.71

        34

        7.33

        30

        NS

        2

        0.36

        321

        680

        5.3

        11

        655

        12

        0.85

        21

        12.34

        25

        NS

        3

        0.37

        329

        735

        3.1

        9

        710

        8.5

        0.92

        10

        16.33

        25

        NS

        4

        0.39

        337

        830

        1.2

        8

        815

        6.5

        0.98

        3

        18.66

        15

        S

        5

        500

        0.34

        348

        600

        6.3

        11

        570

        18

        0.70

        28

        10.73

        30

        NS

        6

        0.36

        357

        710

        4.8

        10

        690

        5

        0.85

        14

        14.28

        20

        NS

        7

        0.37

        365

        855

        2.5

        8

        835

        5.5

        0.98

        10

        15.73

        20

        S

        8

        0.39

        374

        880

        2.3

        5

        865

        5

        1.00

        5

        22.52

        15

        MS

        9

        550

        0.30

        363

        620

        5.8

        15

        595

        19

        0.75

        35

        10.32

        25

        NS

        10

        0.32

        373

        680

        4.6

        11

        660

        12.5

        0.80

        22

        13.33

        20

        NS

        11

        0.34

        382

        785

        3.2

        7

        770

        10

        0.88

        15

        15.54

        15

        NS

        12

        0.36

        392

        885

        1.9

        3

        875

        8.5

        1.00

        9

        19.32

        10

        S

        13

        600

        0.30

        396

        635

        4.5

        12

        605

        15

        0.82

        35

        13.53

        30

        NS

        14

        0.32

        406

        795

        3.8

        7

        775

        10

        0.92

        28

        12.86

        20

        NS

        15

        0.34

        417

        825

        2.3

        4

        815

        9

        0.98

        22

        17.1

        10

        S

        16

        0.36

        428

        880

        1.9

        0

        875

        5.5

        1.00

        15

        19.72

        5

        MS

        17

        650

        0.30

        429

        670

        4.2

        8

        645

        14

        0.88

        30

        10.23

        25

        NS

        18

        0.31

        433

        795

        3.8

        5

        775

        12

        0.91

        19

        12.48

        20

        NS

        19

        0.32

        440

        830

        3.1

        3

        820

        6

        1.00

        17

        13.33

        10

        NS

        20

        0.34

        452

        885

        2.0

        1

        875

        5

        1.00

        6

        23.35

        10

        MS

        21

        700

        0.29

        449

        785

        5.6

        5

        765

        15

        0.85

        25

        12.33

        20

        NS

        22

        0.30

        462

        830

        2.7

        5

        820

        12

        0.95

        22

        13.22

        10

        NS

        23

        0.32

        474

        900

        2.0

        1

        895

        6

        1.00

        10

        17.65

        5

        S

        24

        0.34

        487

        970

        1.5

        0

        965

        5

        1.00

        0

        21.35

        5

        MS

      3. RESULTS AND DISCUSSION

        The ability of SCC for compacting under its own weight is generally the main subject of such studies according to appropriate criteria given by the EFNARC [23]. In the present study, such properties of SCC produced keeping constant cement fly ash ratio in total binder quantity. Also ratio of different size of aggregate in total aggregate kept constant for all SCC mixes. Table IV depicts the results of fresh concrete tests such as slump flow, T50 cm slump flow, J ring, J ring flow, V-funnel flow, L box blocking ratio, U box filling height and GTM Screen stability test.

        1. Fresh concrete properties of SCC

          To evaluate workability of fresh self compacting concrete like filling ability, passing ability and segregation resistance, different test were carried out as per EFNARC [23] specifications. Filling ability of SCC was measured using slump flow and V funnel test. Passing ability of SCC was measured using J- ring, L- box and U box test. Similarly resistance to segregation of self compacting concrete was measured with the help of GTM Screen stability test.

          1. Slump flow and T50 cm slump flow

            The slump-flow test is a value-system for the ability of concrete to deform under its own weight against the friction of the surface with no external restraint present [24]. All mixtures exhibited good workability with flow values of at least 600 mm. Slump flows of 650 mm to 800 mm are typically required for SCC [23], and all the mixtures under investigation fall into this category. The variations in slump flow for different binder quantity, immediately after mixing process, are shown in Fig

            1. The results of slump-flow tests show that, increased in binder quantity, the slump flow were also increased for same

            NS=No Segregation, S=Segregation, MS=More Segregation

            water binder ratio. This was happened due to increased in binder quantity, the paste volume was also increased and, so excess paste is available for flow of concrete. It was also observed that as water binder ratio increased, slump flow increased for all binder volume. This was happened due to increased in volume of paste due to increased in water quantity in mixed. It was also reported that for higher slump flow (more than 810 mm), segregations were take place in concrete. This thing was observed in case of higher water binder ratio. The doses of superplasticiser were kept constant for all of the mixtures.

            The T50 time is the time required to reach 50 cm slump flow. It indirectly indicates the viscosity of the concrete higher the time to reach 500 mm, higher the viscosity [25]. Results shows that T50 time varies between 1.3 to 7.5 sec are shown in Fig. 2. The T50 time is a secondary indication of flow. A lower time indicates greater flowability. As slump flow increased T50 time was decreased for all mixes proportion.

            Fig. 1 Relationship between the slump flow and W/B ratio

            Fig. 2. Relationship between the T50 cm slump flow and W/B ratio

          2. J-Ring and J-Ring Flow

            For assessing the passing ability of SCC, J-ring test was conducted according to EFNARC [23]. The values of J ring difference, J ring flow, and J ring blocking assessment are plotted in Figs. 3-5. It was observed that the J-ring flow (slump flow with J-ring) increase with increase in paste volume. This could be attributed to the fact that with increase in paste volume, the aggregates are dispersed efficiently and hence the concrete passes through the reinforcement without congestion of the aggregates. The blocking assessment was calculated as the difference between the slump flow and J-ring flow. From the resuts, it was observed that, the difference between slump flow and J-ring flow was in the range of 5-30 mm. The more blocking was observed in proportion having higher volume of aggregate.

          3. V – Funnel Flow

            The V-funnel test is used to determine the filling ability of the concrete with a maximum aggregate size of 20 mm. The results of V-funnel flow time are presented in Fig 6. It was observed that V- funnel time is very sensitive to water binder ratio. At particular change in water binder ratio, there is large variation in V- funnel time was observed. For self compacting concrete the range of this time is 6 to 12 sec as per EFNARC [23]. It was also observed that as W/B ratio increased, V- funnel time was decreased for all mixes proportion. This was happen for each group of binder as W/B ratio increased, paste volume was also increased.

          4. L-Box Ratio

            The L-box ratio characterizes the filling and passing ability of SCC. There is generally a blocking risk of the mixture when

            Fig. 3 Relationship between the J Ring difference and W/B ratio

            Fig. 4. Relationship between the J Ring Flow and W/B ratio

            Fig. 5. Relationship between the J Ring Blocking and W/B ratio

            the L-box blocking ratio is below 0.8. The L- box blocking ratio of SCCs produced with different binder volume are shown Fig. 7. The blocking ratio (p/p) should be between

            0.8 and 1.0 according to EFNARC [23]. All mixtures of SCC

            are within this target range except proportion whose paste volume is very low and aggregate volume is very high. However, It can be noted that each SCC investigated in the present study as adequate filling capability and passing ability.

          5. U-Box

            U box test is used to measure the filling ability of self- compacting concrete. U box test results for different mixes proportion were shown in Fig 8. It was observed that with increased in binder quantity or increased in W/B ratio there is decreased in difference in U box filling height.

            Fig. 6.Relationship between the V-Funnel Flow and W/B ratio

            Fig. 7. Relationship between the L Box Blocking Ratio and W/B ratio

            Fig. 8. Relationship between the U Box Filling Height and W/B ratio

            Reason behind this is as binder quantity or water quantity was increased in mix proportion.

          6. GTM Screen Stability Test

            GTM screen stability test is a very effective way of assessing the stability of SCC. It gives indication of segregation in self compacting concrete. If segregation ratio is less than 15%, the mix is suitable for self compacting concrete as suggested by the EFNARC [23]. It was observed that as water quantity increased in mixes, there is probability to increase in segregation. (See Fig. 9).

        2. Compressive Strength and Flexural Strength

        After taking different trail mixes for self compacting concrete, the cube and beam were casted for selected proportion. The selection was done from each group having different binder quantity which satisfied full criteria of the EFNARC.

        Fig. 9. Relationship between the GTM Segregation ratio and W/B ratio

        Fig 10. Compressive Strength Vs Binder Volume

        Concrete cubes of dimension 150 mm × 150 mm × 150 mm was cast and moist cured for 28 days. The compression test of concrete cube was performed as per IS 516 [26]. Table 5 presents average compressive strength of three cubes for different binder quantity at 28 days curing, plotted against the binder quantity were shown in Fig. 10 indicates a good correlation between the compressive strength and W/B ratio. The compressive strengths for the different mixtures varied from 57 MPa to 66 MPa. The compressive strength for 450 kg/m3 binder and 0.36 W/B ratio was observed around 62.65 MPa. The compressive strength was decreased as binder quantity increased up to 550 kg/m3. This thing was may be happened due to decreased in aggregate volume in mix proportion. After 550 kg/m3 binder, compressive strength was increased. Increased in compressive strength for higher binder volume may be due to very strong bond between aggregate and cement. For higher volume of binder quantity and lower water binder ratio, the strength of concrete cube was increased.

        Sr.

        No

        Binde

        r in Kg/m

        3

        W/B

        ratio by weight

        Paste

        Volume in Liter

        Volume

        of Aggregate in Liter

        Average

        Compressi ve Strength in

        MPa

        Average

        Flexural Strength in MPa

        1

        450

        0.36

        321

        679

        62.65

        4.38

        2

        500

        0.36

        357

        643

        62.77

        4.59

        3

        550

        0.34

        382

        618

        57.07

        3.85

        4

        600

        0.32

        406

        594

        62.06

        4.33

        5

        650

        0.31

        433

        567

        64.62

        4.47

        6

        700

        0.30

        462

        538

        66.57

        4.89

        TABLE V. HARDENING PROPERTIES OF SELF COMPACTING CONCRETE

        Fig 11 Flexural Strength Vs Binder Volume

        Flexural strength of concrete was measured by testing of beam of size 100 mm × 100 mm × 500 mm under four point bending test using Digital Universal Testing Machine having capacity 60 tone. The results of flexural strength of concrete beam are presented in Table 5. Flexural strength of beam was decreased as compressive strength of concrete decreased up to 550 kg/m3 volume of binder. Then after it was increased and flexural strength of concrete reach up to 4.89 MPa.

      4. CONCLUSIONS

The following conclusions can be drawn, based on the results of this experimental work:

  1. It was observed from packing density test that; individual aggregate has more void contain then combination of all aggregate. The coarse aggregate (20 mm maximum size) contain more voids then 10 maximum size coarse aggregate as well as sand.

  2. The aggregate combination of 50:20:30 (Fine aggregate: Coarse aggregate 10 mm maximum size: Coarse aggregate 20 mm maximum size) by volume give minimum void contain. So it gives maximum packing density compare to other combination of aggregate. This aggregate combination of 50:20:30 was selected for all mixes of self compacting concrete.

  3. It was also observed that for a given paste volume, with increase in water binder ratio, the slump flow increased and for a given W/B ratio, the slump flow increased with increase in powder content.

  4. The reason for the above observations could be attributed to the fact that the paste volume increased when the W/B ratio or the binder content increased, with the given combination of aggregates having a packing density of 0.677

  5. Similarly, J-ring flow (slump flow with J-ring) increase with increase in paste volume. Also more blocking was observed in proportion having higher volume of aggregate.

  6. Self compacting concrete is very sensitive concrete. At particular change in water binder ratio, there is large variation in V- funnel time was observed.

  7. L box results shows that all mixtures of SCC are within target range except proportion whose paste volume is very low and aggregate volume is very high. However, it can be noted that each SCC investigated in the present study as adequate filling capability and passing ability.

  8. The results of U box test for different mixes proportion shows that with increased in binder quantity or increased in W/B ratio there is decreased in difference in U box filling height.

  9. The results for hardened properties of the SCC mixtures for different binder volume were investigated, all mixes shows very good compressive strength. The compressive strengths for the different mixtures varied from 57 MPa to 66 MPa. For higher volume of binder quantity and lower water binder ratio, the strength of concrete cube was increased.

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  16. IS 3812 (Part 2), Indian Standard pulverized fuel ash specification, Indian Standards , 2013.

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  18. AHM Andreasen, J. Andersen, Uber die beziehung zwischen kornabstufung und zwischenraum in produkten aus losen kornern (mit einigen experimenten). Kolloid Z 50, 217228, 1930.

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  20. M.Glavind, EJ Pedersen, Packing calculations applied for concrete mix design In: Proceedings of creating with concrete, University of Dundee, 110, 1999.

  21. ASTM C 29, Standard test method for bulk density (Unit Weight) and voids in aggregate. American Society for Testing and Materials Standards, West Conshohocken, 2001.

  22. P. Nanthagopalan, M. Santhanam, An empirical approach for the optimisation of aggregate combinations for self-compacting concrete, Materials and Structures, RILEM , 2012.

  23. EFNARC Specification and guidelines for self-compacting concrete. European association for producers and applicators of specialist building products, 2002.

  24. B. Felekoglu, S. Turkel, B. Baradan, Effect of water/cement ratio on the fresh and hardened properties of self-compacting concrete, Build Environ, 42(4),1795802, 2007.

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