Effect of Basalt Fiber and RHA on Strength of Concrete-A Review

DOI : 10.17577/IJERTV5IS030661

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Effect of Basalt Fiber and RHA on Strength of Concrete-A Review

Quazi Sobiya1, Sonukumar Sharma2, Dattatray Nimbalkar3

1, 2, 3U.G. In Civil Engineering Student,

S. B. Patil College of Engineering Varangli, Indapur, Savitribai Phule Pune University, India

Abstract: – In recent years, both industrial and researcher world are giving their attention to the fiber reinforced concrete. There are two types of fiber natural and artificial. Basalt fiber is one of the natural fibers obtained from basalt rock which is easily available and also cheap. Basalt fiber offers various compromising characteristics which help to increase strength of concrete compared to other fibers. From past research it is found that basalt fiber increases strength of concrete effectively. RHA is byproduct of rice mill which act as supper pozzolanic material. This paper includes review on the strength of concrete using basalt fiber and RHA also different properties of it.

Keyword :- Basalt Fiber, RHA (risk husk ash), Co0mpressive Tensile and Flexural Strength, Properties.

From past research it was observed that basalt shows stability against chemical and thermal. Basalt shows good thermal insulating property which is three times more than asbestos, while electrical insulation property of basalt is 10 times more than glass fiber [5]. As above mentioned basalt shows resistant to acids and alkali so basalt composite pipes can be used to transport corrosive and gases[5].

1 INTRODUCTION

    1. Basalt Fiber

      Basalt is naturally available rock obtained from frozen lava, with melting temperature varies from 1500C to 1700C[2,3]. Russia has huge amount of basalt reserves. In the United States,Washington, Oregon and Idaho have thousands of square miles covered with basalt lava. About 100,000 square miles of Columbia covered withbasalt [5]. The colour of basalt varies from brown to dull green as percentage of ferrous changes. Moscow Research Institute of Glass and Plastics developed the basalt fiber in 1953- 1954.The manufacturing process of basalt fiber is same as glass fiber but it consume less energy than other fiber. Cost of basalt fiber is also cheap because it does not require any additives during its manufacturing process. [11].Concrete containing fiber in its composition is known as fiber reinforced concrete. FRC is use in pavement construction because fiber increases impact and fatigue resistances also enhance flexural strength, toughness, tensile strength, ductility and reduce creep and shrinkage. Nowadays BFRC is also use in construction of highway, airport runway etc[3]. It resists corrosion and alkali reaction on concrete, so it is very beneficial for construction industry. Basalt fiber does not show any reaction with air and water. Also there is no any hazard effect on human health [4]. The rapid increase in the use of fibers in concrete is recognizing to its positive result on the mechanical properties of the cementations composites. The addition of fibers to concrete shows considerable impact on improving the mechanical properties of hardened concrete as well as fresh concrete [10].

      Fig 1 Process diagram of basalt fiber [11]

      Junkers type basalt production (1-basalt lava, 2-blowing valves, 3-accelerating cylinder, 4-fabrication cylinder, 5- basalt fibers)

      Fig 2: Basal Fiber

    2. Rice Husk Ash

RHA is a great environmental hazard causing damage to the land and surrounding area which is deserted. Annually nearly about 20 millions of RHA is produced as byproduct from rice husk mills. Due to RHA land damage convert

into desert where it is dumped. Husk is by-product generates from rice milling. RHA is obtained by proper burning and grinding of rice husk at controlled temperature. It is use as a pozzolanic material in cement and concrete. Its use reduces pollution and emission of carbon dioxide in environment it affects compressive strength, flexural strength, split tensile strength and durability of concrete [7].

The modulus of elasticity of basalt fiber is high as observe in fig4. Also basalt fibers are excellent thermal resistance. According to Sim J et.al.,[12] The approximate value of tensile strength of basalt fiber is 1000 Mpawhich is 60% of strength of high strength of Glass fiber and 30% of the strength of Carbon fiber.

    1. Basalt Fiber

      Fig 3 Rice Husk Ash

      2: PROPERTIES

      Sr No.

      Particulars

      Properties

      1

      Colour

      Golden Brown

      2

      Diameter

      Available in different diameter

      5.8 micron

      3

      Length

      6mm, 8mm,12mm etc

      4

      Density

      2.75g/cm^3

      5

      Coefficient of friction

      0.42-0.50

      Sr No.

      Particulars

      Properties

      1

      Colour

      Golden Brown

      2

      Diameter

      Available in different diameter

      5.8 micron

      3

      Length

      6mm, 8mm,12mm etc

      4

      Density

      2.75g/cm^3

      5

      Coefficient of friction

      0.42-0.50

      Table 1:Physical properties [6]

      Fig 4 Typical mechanical properties of basalt fiber as compare to other fiber [10].

      Table 2: Chemical properties[10]

      Sr. No

      Oxide

      Basalt Fiber

      1

      SiO2

      69.51

      2

      Al2O3

      14.18

      3

      Fe2O3

      3.92

      4

      CaO

      5.62

      5

      MgO

      2.41

      6

      K2O

      1.01

      7

      Na2O3

      2.74

      100

      80

      60

      40

      20

      0

      100

      80

      60

      40

      20

      0

      89

      89

      4.84

      4.84

      3.15

      3.15

      Tensile

      strength Gpa

      Tensile

      strength Gpa

      Valuse

      Valuse

      In strong alkalis basalt fibers are more stable. Basalt has resistance to UV- Light and biologic and fungal pollution. Basalt fiber does not loss their weight in boiling water, acids and alkali [6].

    2. Rice Husk Ash

Table 3: Physical properties [9]

Sr. no.

Particulars

Properties

1

Colour

Gray

2

Shape Texture

Irregular

3

Mineralogy

Non crystalline

4

Particle size

<45 micron

5

Odour

Odourless

6

Specific gravity

2.3

7

Appearance

Very fine

Aluminum Oxide

Sr.No

Particulars

Proportion

1

Silicon dioxide

86.94%

2

0.2%

3

Iron Oxide

0.1%

4

Calcium Oxide

0.3-2.2%

5

Magnesium Oxide

0.2-0.6%

6

Sodium Oxide

0.1-0.8%

7

Potassium Oxide

2.15-2.30%

8

Ignition loss

3.15-4.4%

Sr.No

Particulars

Proportion

1

Silicon dioxide

86.94%

2

Aluminum Oxide

0.2%

3

Iron Oxide

0.1%

4

Calcium Oxide

0.3-2.2%

5

Magnesium Oxide

0.2-0.6%

6

Sodium Oxide

0.1-0.8%

7

Potassium Oxide

2.15-2.30%

8

Ignition loss

3.15-4.4%

Table 4: Chemical Properties [9]

Mechanical Properties of Basalt Fiber

Mechanical Properties of Basalt Fiber

Elastic Elongation at

Elastic Elongation at

modulous Gpa

Properties

Values

break %

modulous Gpa

Properties

Values

break %

Table 5: The strength of basalt fiber with different proportion is shown below as per researches done.

Sr.

No.

Author

Methodology

Basalt Fiber in

%

Compressive strength(MPa) 28 days

Split Tensile Strength(MPa) 28 days

Elastic Modulus (GPa)

1

Tehmina Ayub [1]

Experimental

0%

71.87

5.26

40.76

1%

73.52

5.40

42.01

2%

74.16

5.524

41.88

3%

65.08

6.00

42.54

2

Nayan Rathod [6]

Experimental

Comp. strength 28 days (MPa)

Comp. strength when concrete immersed in chemical(MPa)

Flexural strength (MPa)28 days

1%

42.44

Na2SO4=42.04

3.5

2%

45.99

HCl=42.24

5.90

48.14

NaOH=43.25

3

Gore Ketan [2]

Experimental

Comp. strength(MPa) 14 days

Split Tensile Strength(MPa) 7days

Flexural strength (MPa)7 days

0%

35.34

2.49

4.56

1%

34.69

1.36

3.80

4

Gorde Pravin Jaysing

[4]

Experimental

Compressive strength in MPa after 28th days

Split tensile Strength in MPa after 28th days

Flexural strength in MPa after 28th days

0%

49.98

4.565

4.3

0.25%

63.51

5.700

6.3

0.5%

56.64

5.640

5.8

0.75%

47.93

5.205

5.16

5

Arivalagan.S [13]

Experimental

Days Of Curing

M 20 Grade Concrete

M 30 Grade Concrete

Normal Concrete (Mpa)

Basalt Concrete (Mpa)

Normal Concrete (Mpa)

Basalt Concrete (Mpa)

7th

16.02

19.273

22.013

27.35

14th

18.75

22.335

25.257

35.730

28th

21.33

27.53

32.875

40.357

TABLE 6: RICE HUSK ASH

SR

No.

Author

% RHA

%increase Compressive Strength 7-28 days (MPa)

Flexural Strength 28 days(MPa)

1

Padma Rao [9]

0%

47.23

4.21

5%

63.21

3.62

7.5%

57.36

3.84

10%

58.22

2.75

12.5%

62.22

2.24

15%

54.13

2.08

2

M.R. Karim [7]

RHA:OPC W/c=0.53

Comp. strengtp4 days (MPa)

Comp. strength 28days (MPa)

00:100

32.3

37.1

05:90

34.2

40.0

15:85

36

4108

20:80

39.3

42.5

25:75

36.1

38.8

30:70

33.5

37.6

35:65

31.1

35.1

3

Makarand Suresh Kulkarni

[8]

%RHA

Compressive strength after 7 days

Compressive Strength after 28 days

0

27.2

37

10

27.8

42.8

20

28.3

39.8

30

27.4

37

4. RESULTS AND DISCUSSION:

    1. Compression Strength

      The compressive strength of concrete varies with change in

      Cylindrical compressive strength

      MPa

      Cylindrical compressive strength

      MPa

      % of basalt fiber. Tehmina et.al.,[1] showed that increase in compressive strength observed up to 2% addition of basalt fiber. While addition of 3% of basalt fiber decreases the compressive strength of concrete. She make three series of concrete using different admixtures like silica fume and met kaolin with 1% ,2% , 3% addition of basalt fiber. More effective result found at 2% addition of Basalt fiber with 10% met kaolin as partial replacement of cement.

      Variation in compressive Strength

      Variation in compressive Strength

      100

      80

      60

      40

      20

      0

      100

      80

      60

      40

      20

      0

      0

      1

      2

      3

      0

      1

      2

      3

      Basalt Fiber Volume %

      Basalt Fiber 10% silika fume 10% Met kaoline

      Basalt Fiber Volume %

      Basalt Fiber 10% silika fume 10% Met kaoline

      Compressive strength of concretewith basalt fiber

      36 35.34 34.69

      Compressive strength of concrete with basalt fiber

      36 35.34 34.69

      34

      34

      32.51

      32.51

      32

      32

      31.46

      31.46

      30

      28

      30

      28

      Compressive strength MPa

      Compressive strength MPa

      The result shows that Addition of minerals in less amount can increases strength of concrete effectively. Gore et al.,[2] Basalt fiber concrete gains strength after 28 days curing while 7 days and 14 days strength of concrete is less than plain concrete strength. As compare to design strength 83% to 92% increase in compressive strength of basalt fiber concrete mix is observed according to Nayan et al.,[6].

      7 days 14 days

      7 days 14 days

      Addition of Rice husk ash in concrete increases compressive strength with high rate during 7 days to 28 days of curing while strength increases gradually after 28 days to 56 days of curing. According to Padma et al.,[9] 5.0% addition of RHA gives effective increase in compressive strength during 7 days to 28 days of curing. According to study of Makrand et al.,[8] 10% addition of RHA in concrete increases compressive strength by 16%, 20% addition of RHA again increases strength by 8% While strength reduces on addition of 30% of RHA.

    2. Split Tensile Strength:

      30

      20

      30

      20

      11.2

      11.2

      20.2

      14.1

      20.2

      14.1

      10

      10

      4.2 0.9 2.7

      4.2 0.9 2.7

      5

      1.1

      5

      1.1

      Split tensile strength MPa

      Split tensile strength MPa

      According to research done byTehmina et al.,[1] addition of 1%, 2% and 3% of basalt fiber increases split tensile strength of concrete.

      40

      Split tensile strength

      36.2

      40

      Split tensile strength

      36.2

      Basalt fiber2 Silika fume 10% Met kaoline 10%

      Basalt fiber2 Silika fume 10% Met kaoline 10%

      0

      0

      1%

      1%

      2%

      Basalt fiber %

      2%

      Basalt fiber %

      3%

      3%

      By Arivalagan et al.,[13] In 7 days of curing Basalt fiber concrete acquire 25% split tensile strength 39% to 45% in 14 days while 47% in 28 days of curing as compare to plain concrete.

      Split tensie strength MPa

      Split tensie strength MPa

      10

      10

      0

      0

      Normal concrete

      M30

      Normal concrete

      M30

      Split tensile strenth for 7 days

      Split tensile strength for 14 days Split tensile strength for 28 days

      Split tensile strenth for 7 days

      Split tensile strength for 14 days Split tensile strength for 28 days

      0%

      Basalt Fiber %

      0%

      Basalt Fiber %

      1%

      1%

      The research of Gorde et al.,[4] shows that 0.25% addition of basalt fiber gives highest split tensile strength.

      Split tensile strength Mpa

      6

      Split tensile strength Mpa

      6

      4

      2

      0

      4

      2

      0

      0%

      0.25%

      0.75%

      1.00%

      0%

      0.25%

      0.75%

      1.00%

      Basalt Fiber %

      Split tensile strength Mpa

      Basalt Fiber %

      Split tensile strength Mpa

      5.7

      5.7

      5.64

      5.64

      4.565

      4.565

      5.205

      5.205

      Split tensile strength MPa

      Split tensile strength MPa

      Flexural strength MPa

      Flexural strength MPa

      According to Gore et al.,[2] strength of basalt fiber concrete decreases from 7 days to 14 days and then increases. While strength increases after 14 days to 56 days of curing.

      Rice husk ash not show effective increase in flexural strength in concrete. Results analyzed by Padma et al.,[9]

      Flexural strength using RHA

      Flexural strength using RHA

      6

      5

      4

      3

      2

      1

      0

      6

      5

      4

      3

      2

      1

      0

      0%

      5% 7.50% 10% 12.50% 15%

      RHA %

      0%

      5% 7.50% 10% 12.50% 15%

      RHA %

      7days 28 days 56 days

      7days 28 days 56 days

      Split tensile strength Mpa

      Split tensile strength Mpa

      3

      2.5

      2

      1.5

      1

      0.5

      0

      Split Tensile strength MPa 7 day

      1.36

      1.36

      2.49

      0% 1%

      Basalt Fiber %

      7 day

      5 CONCLUSION

      Based on above review conclusion is made as follow:

      Basalt fibers is cost effective, environment friendly, non- harmful and natural admixture. It can use in construction of high raise structure, highway and runways, because of its effective mechanical properties and good strength. It shows resistance against acids and alkalis and helps to increase the life of harmful liquid transporting piper. it is anticorrosive so can use in construction of underwater structure.

      Optimum compressive strength and flexural strength obtained at 2% addition of Basalt fiber while split tensile

      Addition of Rice husk ash shows improvement in split tensile strength up to 20% replacement of cement.

    3. Flexural Strength:

Avg. Flexural strength in Mpa

8

6

4

2

0

0% 0.50% 1% 1.50% 2% 2.50%

RHA %

Avg. Flexural strength in Mpa

Avg. Flexural strength in Mpa

8

6

4

2

0

0% 0.50% 1% 1.50% 2% 2.50%

RHA %

Avg. Flexural strength in Mpa

Avg split tensile strength

Avg split tensile strength

Joshi et al.,[14] shows that maximum flexural strength obtained at 2% addition of basalt fiber. More than 2% addition of basalt fiber reduces the flexural strength. Following graph shows increment in flexural strength.

reduces. RHA is a pozzolanic material which helps to increase the strength of concrete its use in concrete will helps to reduce the pollution in some amount.

REFERENCES

  1. TehminaAyub, Nasir Shafiq, M. Fadhil Nuruddin. Mechanical properties of high performance concrete reinforced with basalt fiber.

    Procedia Engineering 77 ,131 139,2014

  2. MR.Goreketan R, 2PROF. SuhasiniM.Kulkarni. The performance of basalt fiber in high strength concrete. Journal of information, Knowledge and research in civil engineering. volume 2,nov 12 to oct 13

  3. Ranjitsinh K. Patil, D. B. Kulkarni. Comparative study of effect of basalt, glass and steel fiber on compressive and flexural strength of concrete. IJRET Volume: 03 , Jun-2014,

  4. Gorde Pravin Jaysing, Deepa A. Joshi. Performance of basalt fiber in concrete. IJSR Volume 3, May 2014

  5. Dr. Montgomery Shaw, Co-PI Qiang Liu, Student Assistant Prepared for The New England Transportation Consortium August, 2007, NETCR 63, Project No. 03-7.

  6. Nayan Rathod, Mukund Gonbare, Mallikarjun Pujari. Basalt fiber reinforced concrete. IJSR Volume 4, May 2015, 2013.

  7. M.R. Karim, M.F.M. Zain,M. Jamil, F.C. Lai and M.N. Islam. Strength of mortar and concrete as influenced by Rice husk ash. World Applied Sciences Journal 19 (10): 1501-1513, 2012.

  8. Makarand Suresh Kulkarni, Paresh GovindMirgal, Prajyot Prakash Bodhale, S.N. Tande. Effect of rice husk ash on properties of concrete. Journal of civil engineering and environmental technology.

    Volume 1, Number 1; August, 2014

  9. P.Padma Rao, A.Pradhan Kumar, B.Bhaskar Singh. A study on use of rice husk ash in concrete. IJEAR Vol. 4, Spl-2, Jan – June 2014

  10. Vivek Dhand, Garima Mittal, Kyong Yop Rhee, Soo-Jin Park, David Hui. A short review on basalt fiber reinforced polymer composites. Composites: Part 73, 166180,2015.

  11. Hannibal Ólafsson, EyþórÞórhallsson, Basalt fiber bar Reinforcement of concrete structures. Reykjavík University, 2 November 2009.

  12. Sim, J. Park C., and Moon, DY. Characteristics of basalt fiber as strengthening material for concrete structures. Compose part B 2005; 36:504-12.

  13. Arivalagan. S. Study on the compressive and split tensile strength properties of basalt fiber concrete members. Global journal of research in engineering civil and structural engineering, Volume 12 Issue 4 Version 1 2012.

  14. Joshi A. A., DrRangari S. M., Shoitole A. D. The use of basalt fiber to improve the Flexural Strength of Concrete Beam. International journal of Innovative, Science and technology, Volume 1 Issue 10 2014.S

AUTHOR PROFILE

Sobiya Quazi A.M. Completing Bachelor degree in civil inshahajiro BajiraoPatil College of Engineering 2016, University of Maharashtra. She is currently working on Assessment of properties of concrete using Basalt fiber and RHA as a research project.

Sonukumar Sharma Completing Bachelor degree in civil inshahajiro Bajirao Patil College of Engineering 2016, University of Maharashtra. He is currently working on Assessment of properties of concrete using Basalt fiber and RHA as a research project.

Komal Dabhade Completing Bachelor degree in civil inshahajiro Bajirao Patil College of Engineering 2016, University of Maharashtra. She is currently working on Assessment of properties of concrete using Basalt fiber and RHA as a research project.

Dattatray Nimbalkar Completing Bachelor degree in civil inshahajiro Bajirao Patil College of Engineering 2016, University of Maharashtra. He is currently working on Assessment of properties of concrete using Basalt fiber and RHA as a research project.

Sanju RajagopalanCompleting Bachelor degree in civil inshahajiro Bajirao Patil College of Engineering 2016, University of Maharashtra. He is currently working on Assessment of properties of concrete using Basalt fiber and RHA as a research project.

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