High Strength Fiber Reinforced Concrete with Local Materials

High Strength Fiber Reinforced Concrete with Local Materials

Abdelkader Ammeri, Mondher Neifar College of Engineering in Al-Qunfudhah Umm Al-Qura University

Al-Qunfudhah, Kingdom of Saudi Arabia

Abstract A study of the effect of silica fume rate on the mechanical properties of a high-strength concrete made with local materials was conducted in the laboratories of the engineering school of the author. The possible improvement of mechanical properties of high-strength concrete with steel fibers was also investigated. 2.5 tons of concrete were made to prepare 48 cylindrical specimens for the split tensile tests and 48 cubic specimens for compression tests. The study shows a significant effect of increasing the compressive strength with silica fume rates between 10% and 15%. However, the effect on the tensile strength was very low. The steel fibers substantially increase the tensile strength without remarkable effect on the compression. These results prove the interest of coupling silica fume with steel fibers.

Keywords High strength concrete; Local materials; Silica fume; Steel fiber

fibers were also added at various proportions to optionally improve the mechanical characteristics of the concrete.

1. MATERIALS

   1. Aggregates

      1. Gravel

         Two crushed gravel type G1 and G2 were used (Fig.1). Dosing gravel was set at 0.8 m3 / m3 of concrete. Both gravel were used in equal parts.

         1. INTRODUCTION

            With the intense development of the construction industry in Kingdom of Saudi Arabia, and the transition to the construction of internationally renowned works, ordinary concrete, basic component of these work, becomes a handicap

      2. Sand

         Fig.1: Gravel

         to competitiveness and production of high structure quality. The high performance concrete in general and in particular the high strength concrete began to take the field and has partially replaced the ordinary concrete in many developed countries. Based on this concern, we thought as future engineers to develop a high-strength concrete by local

         materials used in our city.

         Passing from ordinary concrete to high strength concrete was made through addition of fines of different natures. The most used additions are silica fume [1], flying ash [2], and more recently the nano silica fume. [3] Others have done the coupling between silica fume and flying ash [4] and silica fume and nano silica fume [2]. Improving the strength by the addition of silica fumes is one point of agreement among most authors. However, there are disagreements about the optimum addition rate.

         Several types of fiber have also been used to improve the strength of the concrete such as, glass fiber [5], the steel fibers

         [6] and the polypropylene fibers [7].

         Certainly, the passage from an ordinary concrete to a high strength concrete requires the addition of fines, which increase the density of the concrete by filling the micropores and also improve the bonding cement – aggregates through a chemical process. Silica fume which is characterized by its size 100 times smaller than the grains of cement has been added to concrete at different rates. In addition of silica fume, steel

         The sand used is locally sourced (Fig.2). The sand mix is set at 0.4 m3 / m3 of concrete

         Fig.2: Sand

      3. Granulometry

      Sieve analysis test conducted according to ASTM C136 / C136M was performed on the three aggregates. The particle size distribution curves of the three aggregates are shown in Fig.3.

      Fig.3: Particle size distribution curves

   2. Cement and silica fume

      The cement used is an ordinary Portland cement of class I 52.5N (SASO 1979/143) (Fig.5).

      The silica fume used to densify the concrete has a size 100 times smaller than the cement (Fig.5).

      The cement content + silica fume is set at 500 kg / m3.

      Studied silica fume rates are: 0%, 5%, 10% and 15%.

      Fig.4: Cement and silica fume

   3. Superplasticizer

      Certainly, water is required for hydration of the cement, but the ratio of water (W) / cement (C) is inversely proportional to the compressive strength. Hence there is a need to reduce the quantity of water in order to achieve high resistance. This decrease is systematically followed by the decrease of the workability of concrete. To remedy this loss of workability a superplasticizer was added (Fig.5).

      The amount of the superplasticizer to be added to the concrete is generally calculated as a proportion of the amount of cement + silica fume. To determine the optimal amount of superplasticizer, the slump was fixed to 9cm. This value is the average between 7cm and 12cm which ensures good workability of the concrete. Different percentage were tested (Fig.6) and the curve of the slumps according to the amount of the superplasticizer was plotted (Fig.7). It should be noted that the introduction of the silica fume increases the hydration water consumption, therefore the amount the superplasticizer is deduced from the curves of figure 8 for each percentage of silica fume.

      Fig.5: Superplasticizer

      Fig.6: Slump test

      Fig.7: the slump versus le superplasticizer for different rates of silica

      fume

   4. Steel fiber

   The steel fibers used to improve the mechanical performance of the concrete had a ratio of D / L = 10%. Indeed the steel diameter D = 5 mm and the length L = 50 mm (Fig. 8). The rates tested were 0%, 0.4%, 0.8% and 1.2% of the total volume of the concrete.

   Fig.8: Steel fiber

2. EXPERIMENTAL PROGRAM

   TABLE I. EXPERIMENTAL PROGRAM

   	steel fiber		silica fume
   S.Plas (g)	rate (%)	weight (g)	Rate (%)	weight (g)	cement (kg)	sand (kg)	gravel (kg)	water (kg)
   531	0.0%	0	0%	0	31.235	41.230	82.461	12.494
   547	0.0%	0	5%	1562	29.673	41.230	82.461	12.494
   562	0.0%	0	10%	3124	28.112	41.230	82.461	12.494
   593	0.0%	0	15%	4685	26.550	41.230	82.461	12.494
   531	0.4%	1949	0%	0	31.235	41.230	82.461	12.494
   547	0.4%	1949	5%	1562	29.673	41.230	82.461	12.494
   562	0.4%	1949	10%	3124	28.112	41.230	82.461	12.494
   593	0.4%	1949	15%	4685	26.550	41.230	82.461	12.494
   531	0.8%	3898	0%	0	31.235		82.461	12.494
   547	0.8%	3898	5%	1562	29.673	41.230	82.461	12.494
   562	0.8%	3898	10%	3124	28.112	41.230	82.461	12.494
   593	0.8%	3898	15%	4685	26.550	41.230	82.461	12.494
   531	1.2%	5847	0%	0	31.235	41.230	82.461	12.494
   547	1.2%	5847	5%	1562	29.673	41.230	82.461	12.494
   562	1.2%	5847	10%	3124	28.112	41.230	82.461	12.494
   593	1.2%	5847	15%	4685	26.550	41.230	82.461	12.494

   The experimental program consists in carrying out of 16 different compositions. Of each mixture was prepared 3 cubic specimens of dimensions 15cm x15cm x15cm and 3 cylindrical specimens of 15cm diameter and 30cm height (Fig.9). The cubic specimens are intended to determine the compressive strength at 28 days. Cylindrical test pieces for the split tensile tests at 28 days. Each measured value is the average of 3 measurements.

   Fig.9: test specimens for compression and splitting

   The specimens prepared were extracted after 24 hours from the molds (Fig.10) and immersed in water up to 28 days (Fig.11).

   Fig.10: specimens after 24 hours

   Fig.11: curing of the specimens

   After 28 days the test pieces are recovered, dried in open air and then crushed in the compression machine (Fig.12- Fig.13).

   Fig.12: Compression test

   Fig.13: Split tensile test

3. RESULTS AND DISCUSSIONS

   The curves of Fig.14 show the significant increase in compressive strength with the silica fume rate. Indeed the increase of more than 40% was recorded. However the contribution of steel fibers for compressive strength seems negligible.

   Fig.14: Compression test results

   The curves in Fig.15 show the significant increase in tensile strength with the steel fibers rate. Indeed, this is an increase of more than 50%. However the contribution of silica fume on tensile strength seems negligible.

   Fig.15: Split tensile test results

   From these results it shows the interest of the silica fume coupling with the steel fibers.

4. CONCLUSIONS

During this study more than 2.5 tons of concrete were made. 96 specimens were prepared to study the contribution of silica fume and steel fibers in a concrete made with local materials. Was successfully make a gain of more than 40% of the compressive strength and a gain of more than 50% of the tensile strength through a composite: ordinary concrete + silica fume +steel fiber.

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10. ASTM C136 / C136M