Development of High Strength Geopolymer Concrete using Low Molarity Naoh

DOI : 10.17577/IJERTV4IS070243

Download Full-Text PDF Cite this Publication

  • Open Access
  • Total Downloads : 380
  • Authors : Gautam L, K T Sheethal, Prema Kumar W P, Prathap Kumar M T
  • Paper ID : IJERTV4IS070243
  • Volume & Issue : Volume 04, Issue 07 (July 2015)
  • DOI : http://dx.doi.org/10.17577/IJERTV4IS070243
  • Published (First Online): 10-07-2015
  • ISSN (Online) : 2278-0181
  • Publisher Name : IJERT
  • License: Creative Commons License This work is licensed under a Creative Commons Attribution 4.0 International License

Text Only Version

Development of High Strength Geopolymer Concrete using Low Molarity Naoh

Mr. Gautam L

M.Tech. Student Department of Civil Engineering,

Reva Institute of Technology and Management, Bengaluru 560064, India.

Miss K.T. Sheethal

Assistant Professor Department of Civil Engineering,

Reva Institute of Technology and Management, Bengaluru 560064, India.

Abstract The development of geopolymer concrete (cementless concrete) offers great promise as an alternative construction material for the conventional Portland cement concrete. It uses industrial wastes as the ingredients in the binder thereby avoiding storage, disposal and environmental problems. The present work deals with a successful development of fly ash based and fly ash + GGBS based geopolymer concretes having 28 days compressive strength of 50 MPa and 70 MPa using NaOH solutions of low molarity at ambient curing. Twenty different mixes using NaOH solutions of molarity 3, 4, 5 and 6 were selected based on previous experience and judgment, cast and tested for compressive, splitting tensile and flexural strengths at different ages. Other parameters being the same, the water binder ratio is observed to have a significant effect on the compressive strength realized. The results obtained for geopolymer concretes are compared with those of corresponding conventional Portland cement concretes. The average compressive strength developed by geopolymer concrete (GPC) at 7 days is about 80% – 86% of the 28 days strength. The compressive strength developed by the corresponding conventional concrete at 7 days is about 60% of the 28 days strength. The average splitting tensile strength developed by GPC at 7 days is about 50% – 60% of the 28 days strength. The splitting tensile strength developed by corresponding conventional concrete at 7 days is about 37 % – 45% of the 28 days strength. The average flexural strength developed by GPC at 7 days is about 62% -74% of the 28 days strength. The flexural strength developed by corresponding conventional concrete is about 39 % – 44% of the 28 days strength. GPC in general attains higher early strength when compared to the corresponding ordinary Portland cement concrete. This is of great significance in practice as it reduces the time of deshuttering and increases the pace of construction with consequent cost savings.

Keywords Geopolymer Concrete; Portland Cement Concrete; Compressive Strength; Splitting Tensile Strength; Flexural Strength.

  1. INTRODUCTION

    In 1978, it was proposed [1] that binders could be produced by a polymeric reaction of alkaline liquids with the aluminum and silicon present in source materials of geological origins or byproduct materials such as rice husk ash and fly ash. These binders were named as

    Dr. Prema Kumar W. P.

    Senior Professor and P.G.Coordinator Department of Civil Engineering,

    Reva Institute of Technology and Management, Bengaluru 560064, India.

    Dr. Prathap Kumar M. T.

    Senior Professor and Research Coordinator Department of Civil Engineering,

    Reva Institute of Technology and Management, Bengaluru 560064, India

    .

    geopolymers. Further, the pozzolonas [2] such as blast furnace slag might be activated by using alkaline liquids to form binder and thereby partially or completely replace ordinary Portland cement (OPC) in concrete. For the manufacture of geopolymer any material that contains mostly Silicon (Si) and Aluminium (Al) in amorphous form is a possible source material. Calcined kaolin or Metakaolin [1,3], low-calcium ASTM Class F FA [2,4], natural Al-Si minerals [5], combination of calcined mineral and non-calcined materials [6], combination of FA and metakaolin [4,7] and combination of GGBS and metakaolin [8] etc. have been used by researchers as source materials. The presence of calcium in high amount may interfere with the polymerization process and alter the microstructure and hence low-calcium (ASTM Class F) fly ash is preferred as a source material than high-calcium (ASTM Class C) fly ash [9]. Only FA and slag have proved to be suitable source materials for making geopolymers. The suitability of various types of FA as geopolymer source material has been investigated[10]. FA with higher amount of CaO produced higher compressive strength due to the formation of calcium-aluminate-hydrate and other calcium compounds especially in the early ages. The particle size, amorphous content, morphology and the origin of fly ash are the other characteristics that influenced the suitability of FA as a source material for geopolymers [11]. Combination of sodium hydroxide (NaOH) or potassium hydroxide (KOH) and sodium silicate or potassium silicate is the most common alkaline liquid used in geopolymerization [1, 2, 3, 5, 4, 6]. The mechanical properties of slag and fly ash based GPC were studied [12]. GGBS/fly ash based GPC with different molar concentrations such as 3M, 8M and 10M were produced. The target strength of around 40 MPa with low concentration of alkaline activator at 28 days, was achieved at normal ambient air curing condition. 100% fly ash with 10M NaOH under oven curing for 24 hours at 65deg C yielded 20 MPa strength at 28 days; 8M solution yielded 16 MPa. In respect of concrete with fly ash replacement of 10% with GGBS and liquid binder ratio reduced by 0.1, the mix set faster and began to harden within 24 hours. Under hot curing a 28 days compressive strength of 38 MPa was achieved. A 8 days compressive strength of 50 MPa was

    achieved at 50% fly ash replacement [12]. All the intricate details of production of geopolymer concrete especially those involving combination of GGBS and FA are not available in the existing literature. Existing literature mostly deals with the manufacture of geopolymer concrete using FA alone or GGBS alone. Development of geopolymer concrete using sodium hydroxide having a molarity of 8 and greater has been done. Development of geopolymer concrete using sodium hydroxide having lower molarity is scarce in the existing literature. The objective of the present study is to study the influence of low molarity alkaline solutions in producing high strength geopolymer concrete.

  2. DEVELOPMENT OF GPC HAVING 28 DAYS COMPRESSIVE STRENGTH OF 50 AND 70 MPa

    1. General

      The present work deals with the development of (i) FA and GGBS based GPC and (ii) GGBS based GPC of high strengths using sodium hydroxide of low molarity and sodium silicate and ambient curing. The fine and coarse aggregates are the same as used in conventional concrete namely river sand and crushed stone. Standard and reliable procedures for mix design of geopolymer concretes are still in the development stage. Hence, a trial-and-error process, coupled with experience and judgment, was used to develop the aforesaid GPCs.

    2. Materials Used

      The physical properties and the chemical composition of fly ash and GGBS used in the present work are given in Tables 1 and 2 respectively.

      TABLE 1: PHYSICAL PROPERTIES OF FLY ASH AND GGBS USED

      Property

      Fly ash

      GGBS

      Specific gravity

      2.4

      2.8

      Fineness (m2/kg)

      425

      395

      TABLE 2: CHEMICAL COMPOSITION OF FLY ASH AND GGBS USED

      Compound

      Fly ash

      GGBS

      SiO2

      49.45

      33.45

      Al2O3

      29.61

      13.46

      Fe2O3

      10.72

      0.31

      CaO

      3.47

      41.7

      MgO

      1.3

      5.99

      Na2O

      0.31

      0.16

      K2O

      0.54

      0.29

      TiO2

      1.76

      0.84

      P2O5

      0.53

      Mn2O3

      0.17

      0.40

      SO3

      0.27

      2.74

      In the present work, sodium hydroxide (NaOH) solution was prepared by dissolving pellets in water to obtain sodium hydroxide solution. In order to avoid evolution of excessive heat due to exothermic reaction during casting it was prepared one day prior to use. Sodium silicate solution is mixed with the sodium hydroxide solution at the time of casting. Generally Sodium Silicate, also known as liquid glass or water glass, is available in liquid (gel) form. A ratio of Na2O to SiO2 = 2 is used in the present investigation. The chemical composition and physical properties of sodium silicate are listed in Tables 3 and 4 respectively.

      TABLE 3: CHEMICAL COMPOSITION OF SODIUM SILICATE (Na2SiO3)

      Constituent

      Percentage

      Na2O

      15.90

      SiO2

      31.40

      H2O

      52.70

      TABLE 4: PHYSICAL PROPERTIES OF SODIUM SILICATE (Na2SiO3)

      Property

      Value

      Appearance

      Liquid( Gel)

      Color

      Light yellow liquid (gel)

      Boiling Point

      102°C for 40% aqueous

      solution

      Molecular Weight

      122.06324g/mol

      Specific Gravity

      1.7

      The physical properties and chemical composition of sodium hydroxide used in the present work are listed in Tables 5 and 6 respectively.

      TABLE 5: PHYSICAL PROPERTIES OF SODIUM HYDROXIDE (NAOH)

      Property

      Value

      Appearance / Color

      Pellets /white

      Boiling Point

      102°C for 40% aqueous

      solution

      Molecular Weight

      39.997 g/mol

      Specific Gravity

      1.5

      TABLE 6: CHEMICAL COMPOSITION OF SODIUM HYDROXIDE (NAOH)

      Constituent

      Percentage

      Carbonate (Na2CO3)

      2.00

      Chloride (Cl)

      0.01

      Sulphate (SO2)

      0.05

      Lead (Pb)

      0.001

      Iron (Fe)

      0.001

      Potassium (K)

      0.10

      Zinc(Zn)

      0.02

      Aggregates from local sources were used. The size of the coarse aggregates ranged from 6mm to 20mm. Prior to use in the concrete, both the coarse and fine aggregates are kept in saturatedsurface dry condition (SSD). As per IS 2386 (part1, part 2, part 3) 1963 tests were carried out on coarse and fine aggregates. It is observed that the fine aggregate used in the present work conforms to zone II. Tables 7, 8 and 9 give the results of sieve analysis of fine aggregate (river sand), 20 mm and down size coarse aggregates and 12 mm and down size coarse aggregates respectively. Tables 10, 11 and 12 give the properties of fine aggregate (river sand), 20 mm and down size coarse aggregates and 12 mm and down size coarse aggregates respectively.

      TABLE 7: SIEVE ANALYSIS OF FINE AGGREGATE (RIVER SAND)

      IS Sieve Size (mm)

      Weight retained ( kg)

      %

      Weight retained

      Cumulative

      % weight retained

      Cumulative

      % weight passing

      4.75

      0.0265

      2.65

      2.65

      97.35

      2.36

      0.0305

      3.05

      5.70

      94.30

      1.18

      0.121

      12.1

      17.80

      82.20

      0.6

      0.238

      23.8

      41.60

      58.40

      0.3

      0.367

      36.7

      78.35

      21.65

      0.15

      0.153

      15.3

      93.65

      6.35

      Pan

      0.0165

      1.65

      Fineness

      Modulus

      2.39

      TABLE 8: SIEVE ANALYSIS OF COARSE AGGREGATE (20MM AND DOWN)

      IS Sieve Size (mm)

      Weight retained (Kg)

      Cumulative Weight retained

      ( Kg)

      Cumulative

      % weight retained

      Cumulative

      %

      weight passing

      80

      0

      0

      0

      100

      40

      0

      0

      0

      100

      20

      1.940

      1.940

      38.8

      61.2

      10

      2.956

      4.896

      97.92

      2.08

      4.75

      0.062

      4.958

      99.16

      0.84

      2.36

      0.042

      5

      100

      0

      1.18

      0

      5

      100

      0

      0.6

      0

      5

      100

      0

      0.3

      0

      5

      100

      0

      0.15

      0

      5

      100

      0

      Fineness

      Modulus

      7.35

      TABLE 9: SIEVE ANALYSIS OF COARSE AGGREGATE (12MM AND DOWN)

      IS Sieve Size (mm)

      Weight retained (Kg)

      Cumulativ e Weight retained

      ( Kg)

      Cumulativ e %

      weight retained

      Cumulativ e %

      weight passing

      10

      0.809

      0.809

      16.18

      83.82

      4.75

      3.304

      4.113

      82.26

      17.74

      2.36

      0.124

      4.237

      84.74

      15.26

      1.18

      0.170

      4.407

      88.14

      11.86

      0.6

      0.104

      4.511

      90.22

      9.78

      0.3

      0.039

      4.550

      91.0

      9.00

      0.15

      0.278

      4.828

      96.56

      3.44

      Fineness Modulus

      6.49

      TABLE 10: PHYSICAL PROPERTIES OF FINE AGGREGATE

      TABLE 11: PHYSICAL PROPERTIES OF COARSE AGGREGATE (20 MM &

      DOWN)

      Property

      Value

      Specific Gravity

      2.60

      Bulk density

      1.58g/cc

      Fineness Modulus

      7.35

      TABLE 12: PHYICAL PROPERTIES OF COARSE AGGREGATE (12 MM &

      DOWN)

      Property

      Value

      Specific Gravity

      2. 78

      Bulk density

      1.57g/cc

      Fineness Modulus

      6.49

    3. Trial Mixes

      Mix No

      Molarity of NaOH

      FA

      (kg/m3)

      GGBS

      (kg/m3)

      Fine Agg (kg/m3)

      Coarse Agg (kg/m3)

      AAS

      (kg/m3)

      W/B ratio

      1

      3

      0

      300

      897

      900

      225

      0.62

      2

      3

      0

      350

      852

      900

      225

      0.53

      3

      3

      50

      300

      838

      900

      225

      0.53

      4

      3

      50

      350

      793

      900

      225

      0.46

      5

      3

      0

      350

      852

      900

      225

      0.47

      6

      4

      0

      300

      897

      900

      244.2

      0.64

      7

      4

      0

      350

      852

      900

      244.2

      0.55

      8

      4

      50

      300

      838

      900

      244.2

      0.55

      9

      4

      50

      350

      793

      900

      244.2

      0.48

      10

      4

      0

      350

      852

      900

      244.2

      0.47

      11

      5

      50

      300

      805

      900

      264

      0.57

      12

      5

      50

      350

      760

      900

      264

      0.5

      13

      5

      50

      250

      849

      900

      264

      0.67

      14

      5

      50

      300

      760

      900

      264

      0.57

      15

      5

      50

      300

      805

      900

      264

      0.57

      16

      6

      50

      300

      805

      900

      285

      0.51

      17

      6

      50

      350

      760

      900

      285

      0.52

      18

      6

      50

      250

      849

      900

      285

      0.69

      19

      6

      50

      300

      805

      900

      285

      0.59

      20

      6

      50

      300

      760

      900

      285

      0.59

      No standard mix design procedures are available for GPCs unlike conventional cement concrete since GPCs are a new class of construction materials. Therefore, by trial and error, the proportioning of GPC was done considering strength and workability characteristics in view. An attempt has been made here to develop high strength GPC mixes of strengths 50MPa and 70 MPa with a molarity as low as 3M, 4M, 5M and 6M in ambient curing. The ratio of NaOH to Na2SiO3 was kept at 0.5. In this study 20 different geopolymer concrete trial mixes were considered. In the first five mixes, the concentration of NaOH was 3 molars; in the second five mixes, the concentration of NaOH was 4 molars; in the third five mixes, concentration of NaOH was 5 molars and in the last five mixes, concentration of NaOH was 6 molars. No extra water was added. The GPC with slag alone as source material and GPC with a combination of slag and flyash were considered. The details of the trial mixes are shown in Table 13.

      Property

      Value

      Specific Gravity

      2.673

      Bulk density

      1.65gm/cc

      Fineness Modulus

      2.39

    4. Mixing, Compaction, Casting and Curing

      For preparing the NaOH solution, appropriate amount of NaOH pellets were dissolved in one litre of water for the desired concentration of NaOH (3M, 4M, 5M and 6M) one day in advance. Alkaline activator with the combination of NaOH and Na2SiO3 was prepared just before mixing with the binder. The fly ash along with the GGBS and aggregates were first mixed dry in the laboratory together for about three minutes in the mixer. Later, for another 5 minutes the prepared alkaline solution is thoroughly mixed with the dry mix to make the fresh GPC. In the present study the alkaline liquid ratio (Na2SiO3 / NaOH) used was

      0.5 for all the mixes. The alkaline activator and the binder were mixed together in the mixer until a homogeneous paste was obtained. For each mix the mixing was done within 5 minutes. After one day the specimens were demoulded. The demoulded specimens were kept at ambient room temperature and cured. Nine GPC cubes of 15 cm size were cast for each trial mix. No segregation or bleeding was observed. All the mixes were viscous in nature and this may be due to NaOH solution.

        1. Compressive Strength of Trial Mixes

          Compressive strength test was conducted using a 1000 kN capacity compression testing machine on hardened geopolymer concrete specimens at 3, 7 and 28 days. Cubes of size 150 mm x 150 mm x 150 mm were used. The compressive strength results are given in Table 14

          The following are observed from the strength results obtained

          Mix No.

          Compressive Strength (MPa)

          p3 / p28

          p7 / p28

          3 Day

          (p3)

          7 Day

          (p7)

          28 Day

          (p28)

          1

          25.38

          38.68

          47.17

          0.53

          0.82

          2

          21.11

          29.55

          31.33

          0.67

          0.94

          3

          23.7

          41.78

          53.65

          0.44

          0.77

          4

          24.88

          30.63

          50.77

          0.49

          0.60

          5

          28.02

          37.33

          46.78

          0.59

          0.79

          6

          37.45

          42.80

          49.47

          0.76

          0.87

          7

          40.63

          47.14

          51.30

          0.79

          0.92

          8

          35.43

          49.51

          56.34

          0.63

          0.88

          9

          39.49

          54.00

          60.19

          0.66

          0.90

          10

          51.54

          54.99

          67.04

          0.76

          0.81

          11

          40.87

          46.2

          53.82

          0.76

          0.86

          12

          47.43

          53.08

          60.58

          0.78

          0.88

          13

          32.87

          40.89

          46.65

          0.70

          0.88

          14

          42.00

          45.41

          55.27

          0.76

          0.82

          15

          56.45

          56.90

          71.07

          0.79

          0.80

          16

          40.72

          50.5

          63.37

          0.64

          0.79

          Table 14: Compressive strength of trial mixes of GPC

          17

          51.84

          57.18

          67.95

          0.76

          0.84

          18

          32.91

          34.25

          37.91

          0.86

          0.90

          19

          54.44

          66.27

          71.85

          0.76

          0.93

          20

          53.20

          62.40

          69.30

          0.76

          0.90

          The following are observed from the strength results obtained:

          1. 3 Molar GGBS Geopolymer Concrete

            The mix nos. corresponding to 3 Molar GGBS Geopolymer Concrete are 1, 2 and 5. The 28 days strength achieved in Mixes 1 and 5 are slightly short of 50 MPa. To achieve the required 28 days strength of 50 MPa, the W/B ratio in Mix 5 may be further reduced.

          2. 4 Molar GGBS Geopolymer Concrete

            The mix nos. corresponding to 4 Molar GGBS Geopolymer Concrete are 6, 7 and 10. The required 28 days compressive strength of 50 MPa has been achieved in all the mixes.

          3. 3 Molar (GGBS+FA) Geopolymer Concrete

            The mix nos. corresponding to 3 Molar (GGBS+FA) Geopolymer Concrete are 3 and 4. The required strength of 50 MPa is almost achieved in Mixes 3 and 4.

          4. 4 Molar (GGBS+FA) Geopolymer Concrete

            The mix nos. corresponding to 4Molar (GGBS+FA) Geopolymer Concrete are 8 and 9. The required 28 days compressive strength of 50 MPa has been achieved in all the mixes.

          5. 5 Molar (GGBS+FA) Geopolymer Concrete

            The mix nos. corresponding to 5 Molar (GGBS+FA) Geopolymer Concrete are 11, 12, 13, 14 and 15. The required 28 days compressive strength of 50 MPa has been achieved in mixes 11, 12 and 14. The required 28 days compressive strength of 70 MPa has been achieved in mix 15.

          6. 6 Molar (GGBS+FA) Geopolymer Concrete

          The mix nos. corresponding to 6 Molar (GGBS+FA) Geopolymer Concrete are 16, 17, 18, 19 and 20. The required 28 days compressive strength of 50 MPa has been achieved in mixes 16 and 17. The required 28 days compressive strength of 70 MPa has been achieved in mixes 19 and 20.

          In further work, Mixes 3 and 8 are considered under one category and Mixes 15 and 19 under the second category. It is to be noted that for geopolymer concrete considered in this work no conventional curing was done. However, during the first few days after casting, it is advisable to keep the exposed surface of the concrete moist to prevent surface cracks that may be caused due to shrinkage.

        2. Mix Proportions of M50 and M70 Grade Conventional Concrete

          Mix design calculations were made for conventional concretes of grades M50 and M70 in accordance with IS 10262: 2009. Ultra Tech Cement conforming to 53 grade with specific gravity of 3.15 was used. Chemical admixture used was superplasticizer Glenium with a specific gravity of 1.25. Coarse and fine aggregates that were used for the development of GPC were used for the development of conventional concrete also. The details of the trial mixes are given in Table 15. Table 15 also gives the 28days

          compressive strength. The required 28 days compressive strength of 50 MPa was achieved in one trial.

          Three trials were used for achieving 70 MPa strength.

          TABLE 15: TRIAL MIX DETAILS FOR CONVENTIONAL CONCRETE

          Grade

          Trial No.

          Cement (kg/m3)

          Water (kg/m3)

          Fine Agg. (kg/m3)

          Coarse Agg. (kg/m3)

          Chemical admixture (kg/m3)

          W/C ratio

          28 days Compressive strength

          (N/mm2)

          M70

          1

          350.22

          178.86

          708

          1225.40

          3.5

          0.45

          60.00

          2

          394

          157.60

          789.11

          1097.257

          7.88

          0.4

          70.80

          3

          375.23

          157.60

          808.46

          1098.70

          5.678

          0.42

          70.22

          M50

          1

          315.20

          157.60

          856.73

          1098.558

          6.304

          0.50

          52.00

        3. Compressive, Splitting Tensile and Flexural Strengths of GPC and Conventional Concrete (CC) at 7 and 28 days

      Table 16: 7 and 28 days of strengths of GPC and CC

      Strength (N/mm2)

      GPC

      Conventional concrete

      M50

      GPC

      Conventional concrete

      M 70

      Mix 3

      Mix 8

      Mix 15

      Mix 19

      Comp. strength

      7 Days

      41.78

      (77.87%)

      54.99

      (82.03%)

      31.10

      (59.80%)

      56.90

      (80.06%)

      66.27

      (92.23%)

      39.25

      (55.43%)

      28 Days

      53.65

      67.04

      52.00

      71.07

      71.85

      70.80

      Splitting tensile strength

      7 Days

      2.78

      (51.48%)

      2.85

      (49.56%)

      1.94

      (37.30%)

      3.45

      (58.27%)

      3.76

      (61.63%)

      2.4

      (44.03%)

      28 Days

      5.4

      5.75

      5.20

      5.92

      6.10

      5.45

      Flexural strength

      7 Days

      3.8

      (73.78%)

      3.9

      (74.42%)

      1.95

      (39.39%)

      3.3

      (61.11%)

      3.76

      (63.70%)

      2.31

      (44.42%)

      28 Days

      5.15

      5.24

      4.95

      5.40

      5.90

      5.20

      Table 16 shows comparative variation of compressive, splitting tensile and flexural strengths of GPC and Conventional Concrete(CC) for the trial mixes 3, 8 15 and 19 of GPC and M50 and M70 grades of CC at 7 days and 28 days.

      From Table 16, it is observed that

      • The average compressive strength developed by GPC (Mixes 3 and 8) at 7 days is about 80% of the 28 days strength. The compressive strength developed by conventional concrete of grade M50 is about 60% of the 28 days strength. It is clear that the compressive strength of GPC developed at 7 days is higher than that of conventional concrete.

      • The average compressive strength developed by GPC (Mixes 15 and 19) at 7 days is about 86% of the 28 days strength. The compressive strength developed by conventional concrete of grade M70 is about 55 % of the 28 days strength. It is clear that the compressive strength GPC developed at 7 days is higher than that of conventional concrete.

      • The average splitting tensile strength developed by GPC (Mixes 3 and 8) at 7 days is about 50% of the 28 days strength. The splitting tensile strength developed

        by conventional concrete of grade M50 is about 37 % of the 28 days strength. It is clear that the splitting tensile strength of GPC developed at 7 days is higher than that of conventional concrete.

      • The average splitting tensile strength developed by GPC (Mixes 15 and 19) at 7 days is approximately 60% of the 28 days strength on an average. The splitting tensile strength developed by conventional concrete of grade M70 is about 45 % of the 28 days strength. It is clear that the splitting tensile strength of GPC developed at 7 days is higher than conventional concrete.

      • The average flexural strength developed by GPC (Mixes 3 and 8) at 7 days is about 74% of the 28 days strength. The flexural strength developed by conventional concrete of grade M50 is about 39 % of the 28 days strength. It is clear that the flexural strength of GPC developed at 7 days is higher than conventional concrete.

      • The average flexural strength developed by GPC (Mixes 15 and 19) at 7 days is about 62% of the 28 days strength on an average. The flexural strength developed by conventional concrete of grade M70 is

        about 44 % of the 28 days strength. It is clear that the flexural strength of GPC developed at 7 days is higher than conventional concrete.

  3. CONCLUSIONS

Based on the present work, the following conclusions are made.

  • The present work demonstrates that geopolymer concretes having 28 days compressive strengths of 50 MPa and 70 MPa can be successfully developed with FA+GGBS as the main binder and using sodium silicate and sodium hydroxide having molarity as low as 3M, 4M, 5M and 6M at ambient curing. Other parameters being the same, the W/B ratio is observed to have a significant effect on the strength realized.

  • The average compressive strength developed by GPC at 7 days is about 80% – 86% of the 28 days strength. The compressive strength developed by the corresponding conventional concrete at 7 days is about 60% of the 28 days strength. The compressive strength of GPC developed at 7 days is higher than that of corresponding conventional concrete.

  • The average splitting tensile strength developed by GPC at 7 days is about 50% – 60% of the 28 days strength. The splitting tensile strength developed by corresponding conventional concrete at 7 days is about 37 % – 45% of the 28 days strength. The splitting tensile strength of GPC developed at 7 days is higher than that of the corresponding conventional concrete.

  • The average flexural strength developed by GPC at 7 days is about 62% -74% of the 28 days strength. The flexural strength developed by corresponding conventional concrete is about 39 % – 44% of the 28 days strength. The flexural strength of GPC developed at 7 days is higher than that of the corresponding conventional concrete.

  • GPC attains higher early strength when compared with ordinary Portland cement concrete with the use of low molarity alkaline solutions. This is of great significance in practice as it affects the time of deshuttering and pace of construction.

ACKNOWLEDGMENT

The authors gratefully acknowledge the encouragement and support provided by the Management, Principal and Head of the Department of Civil Engineering Dr. Y. Ramalinga Reddy, Reva Institute of Technology and Management, Bengaluru 560064.

REFERENCES

  1. Davidovits, J. (1999) Chemistry of Geopolymeric Systems, Terminology, Geopolymer 1999 International Conference, France.

  2. Palomo, M. W. Grutzeck, M.T. Blanco (1999) "Alkali- Activated Fly Ashes, A Cement for the Future, Cement and Concrete Research, 29 (8): 1323-1329.

  3. Barbosa, V. F. F., K. J. D. MacKenzie, C. Thaumaturgo. (2000). "Synthesis and Characterisation of Materials Based on Inorganic Polymers of Alumina and Silica: Sodium Polysialate Polymers." International Journal of Inorganic Materials 2(4): 309-317.

  4. Swanepoel J. C. and C. A. Strydom (2002) "Utilization of fly ash in a geopolymeric material" Applied Geochemistry, 17(8): 1143-1148.

  5. Xu H and J. S. J. van Deventer (2000) "The Geopolymerization of Alumino Silicate Minerals" International Journal of Mineral Processing 59(3): 247-266.

  6. Xu, H. and J. S. J. van Deventer (2002) "Geopolymerization of Multiple Minerals" Minerals Engineering 15(12): 1131- 1139.

  7. van Jaarsveld, J. G. S., J. S. J. van Deventer and G.C. Lukey (2002) "The Effect of Composition and Temperature on the Properties of Fly Ash and Kaolinite based Geopolymers" Chemical Engineering Journal 89(1-3):63-73.

  8. Cheng T. W. and J. P. Chiu (2003) "Fire-resistant Geopolymer Produced by Granulated Blast Furnace Slag" Minerals Engineering 16(3): 205-210.

  9. Gourley J. T. (2003) Geopolymers: Opportunities for Environmentally Friendly Construction Materials, Materials 2003 Conference: Adaptive Materials for a Modern Society, Sydney, Institute of Materials Engineering Australia.

  10. Fernández-Jimenez and A. Palomo (2003). "Characterisation of Fly Ash Potential Reactivity as Alkaline Cements." Fuel 82(18): 2259-2265.

  11. van Jaarsveld, J. G. S., J. S. J. van Deventer, G.C. Lukey (2003). "The Characterisation of Source Materials in Fly Ash-based Geopolymers." Materials Letters 57(7): 1272- 1280.

  12. van Jaarsveld, J. G. S., J. S. J. van Deventer, L. Lorenzen (1998). "Factors Affecting the Immobilization of Metals in Geopolymerized Fly Ash." Metallurgical and Material Transactions B 29B(1): 283-291.

  13. Davidovits, J. (1982) Mineral Polymers and Methods of Making Them- United States Patent: 4,349,386. USA.

  14. Teixeira-Pinto, A., P. Fernandez, S. Jalali (2002)Geopolymer Manufacture and Application – Main problems When Using Concrete Technology Geopolymers 2002 International Conference, Melbourne, Australia, Siloxo Pty. Ltd.

  15. Barbosa, V. F. F., K. J. D. MacKenzie, C. Thaumaturgo. (1999) Synthesis and Characterisation of Sodium Polysialate Inorganic Polymer Based on Alumina and Silica, Geopolymer 1999 International Conference, France.

  16. Rangan.B.V, Hardjto, D. 2005. Development and properties of low calcium fly ash based geopolymer concrete, Research report GC-1, Faculty of Engineering, Curtin University of Technology, Perth, Australia

  17. H.W. Nugteren, V.C.L. Butselaar-Orthlieb, M. Izquierdo, 2009, High Strength Geopolymers Produced From Coal Combustion Fly Ash, Global NEST Journal, Vol 11, No 2, pp 155-161, 2009

  18. A.M. Mustafa Al Bakri, H. Kamarudin, M. Bnhussain, I. Khairul Nizar, A. R Rafiza and Y. Zarina Microstructure of different NaOH molarity of fly ash based green polymeric cement Journal of Engineering and Technology Research Vol. 3(2), pp. 44-49, 2011, ISSN 2006-9790

  19. M.I. Abdul Aleem and P.D. Arumairaj Optimum mix for the geopolymer concrete Indian Journal of Science and Technology, Vol. 5 No. 3 (Mar 2012) ISSN: 0974- 6846

  20. Keun-Hyeok Yang, Kyung-Ho Lee, Jin-Kyu Song, Min-Ho Gong , Properties and sustainability of alkali – activated slag foamed concre te, Journal of Cleaner Production, December 2013

  21. Sundar Kumar , Vasugi, Ambily P.S and Bharathkumar B.H

    Development and determination of Mechanical properties of fly ash and slag blended geo polymer concrete-

    International Journal of Scientific and Industrial Research, Volume 4, Issue 8, August 2013, ISSN 2229-5518

  22. IS 10262:2009 Concrete Mix Proportioning Guidelines

  23. IS 45:2000 Plain and Reinforced Concrete Code of Practice

  24. IS 516:1959: Methods of tests for strength of concrete

  25. IS 5816:1999 : Method of Test Splitting Tensile Strength of Concrete

Leave a Reply