- Open Access
- Total Downloads : 288
- Authors : B. G. Patel, A. K. Desai, S. G. Shah
- Paper ID : IJERTV4IS090628
- Volume & Issue : Volume 04, Issue 09 (September 2015)
- DOI : http://dx.doi.org/10.17577/IJERTV4IS090628
- Published (First Online): 24-09-2015
- ISSN (Online) : 2278-0181
- Publisher Name : IJERT
- License: This work is licensed under a Creative Commons Attribution 4.0 International License
Effect of Binder Volume on Fresh and Harden Properties of Self Compacting Concrete
B. G. Patel
Ph. D Research Scholar, Applied Mechanics Department
-
V. National Institute of Technology, Surat, India,
-
K. Desai Professor,
-
Applied Mechanics Department,
-
V. National Institute of Technology, Surat, India,
-
G. Shah Professor,
Civil Engineering Department, ITM Universe, Vadodara, India,
Abstract Self Compacting Concrete (SCC) is new type of concrete that posse's property of high flow ability, passing ability and stability. Fresh behavior of SCC was measured as per European guidelines. Filling ability, passing ability and resistance to segregation of SCC were measured by Slump flow, J-Ring, V-funnel, L-box, U-box and GTM tests as per the European Federation of National Associations Representing for Concrete (EFNARC) specification. This paper presents an experimental study on self-compacting concrete (SCC) with different quantity of binder volume and water binder ratio. Binder volume varies in range of 450 kg/m3 to 700 kg/m3. Water binder ratio varies between 0.29 to 0.34 (by weight). After taking different trail mixes for self compacting concrete, the cubes and beams were casted for selected proportion. Result show that the concrete fresh state performance increases due to the increase of binder volume as well as increased in water binder ratio. It was noticed that there is slightly change in compressive strength.
Keywords Self Compacting Concrete, Packing density, Void
ratio
-
INTRODUCTION
Self-compacting concrete (SCC) is considered as a concrete which can be placed and compacted under its self weight with little or no vibration effort, and which is at the same time cohesive enough to be handled without segregation or bleeding of fresh concrete. Also, with the increased use of heavily reinforced concrete, there is a growing need for highly flowable concrete to ensure proper filling of the formwork. Heavy reinforcement restricts the access of vibrators that are required to adequately consolidate normal concrete (NC). Moreover, excessive vibration can cause undesirable segregation and bleeding. Self-consolidating concrete (SCC) offers a solution to these problems; it is a high-performance concrete that spreads easily under its own weight into tight and restricted areas without segregating or requiring vibration, while achieving good consolidation [1,2,3,4,5,6].
SCC was developed in Japan [7] in the late 1980s to be mainly used for highly congested reinforced structures in seismic regions. Recently, this concrete has gained wide use in many countries for different applications and structural configurations. SCC can also provide a better working environment by eliminating the vibration noise.
The production of SCC is normally achieved by increasing the fines of the mixture using mineral admixtures (such as fly ash, slag cement, limestone powder, etc.) and/or viscosity- modifying admixtures [2, 3, 4, 5, 6, 8]. In addition, the coarse aggregate content in SCC is usually less than that used in
normal concrete (NC) to enhance concrete workability and flowability.
SCC mixes usually contain superplasticiser, high content of fines and/or viscosity modifying additive (VMA). Whilst the use of superplasticiser maintains the fluidity, the fine content provides stability of the mix resulting in resistance against bleeding and segregation. The use of fly ash and blast furnace slag in SCC reduces the dosage of superplasticiser needed to obtain similar slump flow compared to concrete mixes made with only Portland cement [9].
It is estimated that SCC may result in up to 40% faster construction than using normal concrete [10, 11]. Also, the use of fly ash improved the rheological properties and reduced thermal cracking of the concrete [12]. Kim et al. [13] studied the properties of super-flowing concrete containing fly ash and reported that the replacement of cement by 30% fly ash resulted in excellent workability and flowability. MIURA et al. [14] evaluated the influence of supplementary cementitious materials on workability and concluded that the replacement of cement by 30% of fly ash can significantly improve rheological properties.
-
EXPERIMENTAL STUDY
-
Constitute Materials
Materials used under study are given in Table I. The physical properties of the fine aggregates and particle size distribution are given in Table II.
TABLE I. CONSTITUTE MATERIALS USED IN STUDY
Sr.
no.
material
specification
1.
Ordinary Portland
Cement (OPC)
As describe in IS: 12269, specific
gravity of the cement was 3.12.
2.
Fly Ash
Dark, pozzocrete 60 confirming to IS: 3812 (Part 1) 2013, Specific gravity of
this fly ash was 2.0.
3.
Superplasticiser
Master Glenium SKY 8276, BASF
confirming ASTM C 494,
4.
Fine Aggregate
Locally available river sand passing through 4.75 mm IS sieve confirming to IS: 3812 (Part 1) 2013,
5.
Coarse Aggregate
Locally available Crushed Granite maximum sizes 20 mm and 10 mm confirming to IS: 3812 (Part 1) 2013,
TABLE II. PHYSICAL PROPERTIES OF AGGREGATES
Properties
Sand
Coarse aggregate
10 mm maximum size
Coarse aggregate
20 mm maximum size
Specific gravity
2.62
2.8
2.78
Bulk Density (Loose,
kg/m3)
1708
1450
1414
Bulk Density (Compact,
kg/m3)
1868
1652
1632
Water absorption %
1.39
0.65
0.56
-
Mixture Proportions
In the present investigation, experiments were conducted for different binder volume ranging from contents 450 kg/m3 to 700 kg/m3 and W/B ratios (0.29 to 0.34 by weight) with corresponding variation in the paste volume to investigate the influence of binder quantity and water binder ratio on the fresh and hardened properties of SCC. The paste volume varied from 310 liter to 480 liter. The aggregate combination of 50:20:30 (Fine aggregate: Coarse aggregate 10 mm maximum size : Coarse aggregate 20 mm maximum size) by volume was keep constant for all mixes. A polycarboxylate-based high range water reducing admixture (HRWRA) was also used in the mixtures, dosage of superplasticiser was kept constant. i.e. 0.5% by weight of binder for providing the desired fluidity of the SCC. For all test, cement to fly ash ratio, in total binder quantity, was kept constant. (Cement: Fly ash = 70:30 by volume).
-
Optimisation of Aggregate Combination
Proportioning of aggregates for concrete is influenced by geometrical characteristics of aggregates such as shape, angularity, texture, particle size distribution (PSD), wall effect and method of compaction. These parameters are collectively reflected in terms of the packing density [18, 19]. Packing density of aggregates is an indicator of the voids content. Aggregates with higher packing density result in lesser void content, in turn minimising the volume of paste to fil up the voids. Apart from economic benefit due to lower cement content, research has shown that the packing density has significant influence on the fresh and hardened properties of concrete [20]. Experiments were conducted to determine the packing density of different combination of aggregates
The packing density of aggregates was determined experimentally, using a modified version of the test procedure described in [21].
The test procedure is as follows [22]
Step 1: A mass equivalent of 30 liter of aggregates (10 mm max. size and 20 mm max. size and river sand) was taken according to the corresponding volume proportions in separate plastic trays.
Step 2: This three types of aggregates were mixed manually for obtaining a proper blend.
Step 3: The mixed aggregates were poured into bucket without any compaction.
Step 4: Then, mixed aggregates were filled in a cylindrical container of known volume. The container diameter should be
TABLE III. PROPORTIONS OF AGGREGATES WITH CORRESPONDING EXPERIMENTAL PACKING DENSITY
Sr.
No.
Fine
Aggregate (% Vol))
10 mm
max size (% Vol)
20 mm max.
size (% Vol)
Experimental
Packing Density
1
100
0
0
0.665
2
70
0
30
0.669
3
30
0
70
0.667
4
0
100
0
0.515
5
30
70
0
0.615
6
70
30
0
0.644
7
0
0
100
0.485
8
0
30
70
0.506
9
0
70
30
0.541
10
30
30
40
0.635
11
30
40
30
0.642
12
40
20
40
0.667
13
40
30
30
0.665
14
40
40
20
0.666
15
50
10
40
0.672
16
50
20
30
0.677
17
50
30
20
0.665
18
50
40
10
0.668
19
55
20
25
0.675
20
55
30
15
0.672
21
60
20
20
0.675
22
60
30
10
0.674
23
10
80
10
0.620
24
10
10
80
0.623
25
80
10
10
0.652
26
20
60
20
0.615
27
20
40
40
0.625
28
20
20
60
0.620
more than 10 times the diameter of the maximum size of aggregates used to eliminate the wall effect. The distance between bucket and cylinder top was maintained approximately 200 mm while filling the aggregate in container.
Step 5: The excess aggregates remaining above the top level of the cylinder were struck off. The mass of the cylinder along with the aggregates filled in was measured and the empty weight of the cylinder was deducted to determine the exact quantity of combined aggregates filled in the bottom container.
Knowing the mass of the individual aggregate type added and the volume of the container, the void content was calculated. The packing density of the aggregates was calculated from the void content. The equations for calculating the void content and packing density are as follows [22]:
Void content = (Vc-((M1/S1) + (M2/S2) +(M3/S3)))/Vc (1)
Where Vc is the volume of the container, M1, M2, M3 are mass of each aggregate type, and S1, S2, S3 are the specific gravity of corresponding aggregate type.
Packing density = 1- Void content (2)
To achieve maximum packing density, experiments were conducted for different proportions of aggregates. Based on eq. (1) and (2), the packing density of the aggregates was determined. The aggregate combination of 50:20:30 (Fine aggregate: Coarse aggregate 10 mm maximum size: Coarse aggregate 20 mm maximum size) by volume resulted in maximum packing density (0.677), and was used in all the experiments. This indicates a void content of 0.323 (or 323 l) of the total volume of concrete.
TABLE IV. FRESH PROPERTIES OF SELF COMPACTING CONCRETE
Sr. No
Bind er in kg
W/B by weight
Paste Volum e in Liter
Slump Flow mm
T50 cm Slump Flow in Sec
J
Ring
J Ring Flow in mm
V-
Funnel Flow in Sec
L Box Blocki ng Ratio
U Box Filling Height
GTM
Screen stability test (Segregatio
n ratio)
Block assessme nt in
mm
Remar ks
1
450
0.34
313
610
7.4
12
580
22
0.71
34
7.33
30
NS
2
0.36
321
680
5.3
11
655
12
0.85
21
12.34
25
NS
3
0.37
329
735
3.1
9
710
8.5
0.92
10
16.33
25
NS
4
0.39
337
830
1.2
8
815
6.5
0.98
3
18.66
15
S
5
500
0.34
348
600
6.3
11
570
18
0.70
28
10.73
30
NS
6
0.36
357
710
4.8
10
690
5
0.85
14
14.28
20
NS
7
0.37
365
855
2.5
8
835
5.5
0.98
10
15.73
20
S
8
0.39
374
880
2.3
5
865
5
1.00
5
22.52
15
MS
9
550
0.30
363
620
5.8
15
595
19
0.75
35
10.32
25
NS
10
0.32
373
680
4.6
11
660
12.5
0.80
22
13.33
20
NS
11
0.34
382
785
3.2
7
770
10
0.88
15
15.54
15
NS
12
0.36
392
885
1.9
3
875
8.5
1.00
9
19.32
10
S
13
600
0.30
396
635
4.5
12
605
15
0.82
35
13.53
30
NS
14
0.32
406
795
3.8
7
775
10
0.92
28
12.86
20
NS
15
0.34
417
825
2.3
4
815
9
0.98
22
17.1
10
S
16
0.36
428
880
1.9
0
875
5.5
1.00
15
19.72
5
MS
17
650
0.30
429
670
4.2
8
645
14
0.88
30
10.23
25
NS
18
0.31
433
795
3.8
5
775
12
0.91
19
12.48
20
NS
19
0.32
440
830
3.1
3
820
6
1.00
17
13.33
10
NS
20
0.34
452
885
2.0
1
875
5
1.00
6
23.35
10
MS
21
700
0.29
449
785
5.6
5
765
15
0.85
25
12.33
20
NS
22
0.30
462
830
2.7
5
820
12
0.95
22
13.22
10
NS
23
0.32
474
900
2.0
1
895
6
1.00
10
17.65
5
S
24
0.34
487
970
1.5
0
965
5
1.00
0
21.35
5
MS
-
-
RESULTS AND DISCUSSION
The ability of SCC for compacting under its own weight is generally the main subject of such studies according to appropriate criteria given by the EFNARC [23]. In the present study, such properties of SCC produced keeping constant cement fly ash ratio in total binder quantity. Also ratio of different size of aggregate in total aggregate kept constant for all SCC mixes. Table IV depicts the results of fresh concrete tests such as slump flow, T50 cm slump flow, J ring, J ring flow, V-funnel flow, L box blocking ratio, U box filling height and GTM Screen stability test.
-
Fresh concrete properties of SCC
To evaluate workability of fresh self compacting concrete like filling ability, passing ability and segregation resistance, different test were carried out as per EFNARC [23] specifications. Filling ability of SCC was measured using slump flow and V funnel test. Passing ability of SCC was measured using J- ring, L- box and U box test. Similarly resistance to segregation of self compacting concrete was measured with the help of GTM Screen stability test.
-
Slump flow and T50 cm slump flow
The slump-flow test is a value-system for the ability of concrete to deform under its own weight against the friction of the surface with no external restraint present [24]. All mixtures exhibited good workability with flow values of at least 600 mm. Slump flows of 650 mm to 800 mm are typically required for SCC [23], and all the mixtures under investigation fall into this category. The variations in slump flow for different binder quantity, immediately after mixing process, are shown in Fig
1. The results of slump-flow tests show that, increased in binder quantity, the slump flow were also increased for same
NS=No Segregation, S=Segregation, MS=More Segregation
water binder ratio. This was happened due to increased in binder quantity, the paste volume was also increased and, so excess paste is available for flow of concrete. It was also observed that as water binder ratio increased, slump flow increased for all binder volume. This was happened due to increased in volume of paste due to increased in water quantity in mixed. It was also reported that for higher slump flow (more than 810 mm), segregations were take place in concrete. This thing was observed in case of higher water binder ratio. The doses of superplasticiser were kept constant for all of the mixtures.
The T50 time is the time required to reach 50 cm slump flow. It indirectly indicates the viscosity of the concrete higher the time to reach 500 mm, higher the viscosity [25]. Results shows that T50 time varies between 1.3 to 7.5 sec are shown in Fig. 2. The T50 time is a secondary indication of flow. A lower time indicates greater flowability. As slump flow increased T50 time was decreased for all mixes proportion.
Fig. 1 Relationship between the slump flow and W/B ratio
Fig. 2. Relationship between the T50 cm slump flow and W/B ratio
-
J-Ring and J-Ring Flow
For assessing the passing ability of SCC, J-ring test was conducted according to EFNARC [23]. The values of J ring difference, J ring flow, and J ring blocking assessment are plotted in Figs. 3-5. It was observed that the J-ring flow (slump flow with J-ring) increase with increase in paste volume. This could be attributed to the fact that with increase in paste volume, the aggregates are dispersed efficiently and hence the concrete passes through the reinforcement without congestion of the aggregates. The blocking assessment was calculated as the difference between the slump flow and J-ring flow. From the resuts, it was observed that, the difference between slump flow and J-ring flow was in the range of 5-30 mm. The more blocking was observed in proportion having higher volume of aggregate.
-
V – Funnel Flow
The V-funnel test is used to determine the filling ability of the concrete with a maximum aggregate size of 20 mm. The results of V-funnel flow time are presented in Fig 6. It was observed that V- funnel time is very sensitive to water binder ratio. At particular change in water binder ratio, there is large variation in V- funnel time was observed. For self compacting concrete the range of this time is 6 to 12 sec as per EFNARC [23]. It was also observed that as W/B ratio increased, V- funnel time was decreased for all mixes proportion. This was happen for each group of binder as W/B ratio increased, paste volume was also increased.
-
L-Box Ratio
The L-box ratio characterizes the filling and passing ability of SCC. There is generally a blocking risk of the mixture when
Fig. 3 Relationship between the J Ring difference and W/B ratio
Fig. 4. Relationship between the J Ring Flow and W/B ratio
Fig. 5. Relationship between the J Ring Blocking and W/B ratio
the L-box blocking ratio is below 0.8. The L- box blocking ratio of SCCs produced with different binder volume are shown Fig. 7. The blocking ratio (p/p) should be between
0.8 and 1.0 according to EFNARC [23]. All mixtures of SCC
are within this target range except proportion whose paste volume is very low and aggregate volume is very high. However, It can be noted that each SCC investigated in the present study as adequate filling capability and passing ability.
-
U-Box
U box test is used to measure the filling ability of self- compacting concrete. U box test results for different mixes proportion were shown in Fig 8. It was observed that with increased in binder quantity or increased in W/B ratio there is decreased in difference in U box filling height.
Fig. 6.Relationship between the V-Funnel Flow and W/B ratio
Fig. 7. Relationship between the L Box Blocking Ratio and W/B ratio
Fig. 8. Relationship between the U Box Filling Height and W/B ratio
Reason behind this is as binder quantity or water quantity was increased in mix proportion.
-
GTM Screen Stability Test
GTM screen stability test is a very effective way of assessing the stability of SCC. It gives indication of segregation in self compacting concrete. If segregation ratio is less than 15%, the mix is suitable for self compacting concrete as suggested by the EFNARC [23]. It was observed that as water quantity increased in mixes, there is probability to increase in segregation. (See Fig. 9).
-
-
Compressive Strength and Flexural Strength
After taking different trail mixes for self compacting concrete, the cube and beam were casted for selected proportion. The selection was done from each group having different binder quantity which satisfied full criteria of the EFNARC.
Fig. 9. Relationship between the GTM Segregation ratio and W/B ratio
Fig 10. Compressive Strength Vs Binder Volume
Concrete cubes of dimension 150 mm × 150 mm × 150 mm was cast and moist cured for 28 days. The compression test of concrete cube was performed as per IS 516 [26]. Table 5 presents average compressive strength of three cubes for different binder quantity at 28 days curing, plotted against the binder quantity were shown in Fig. 10 indicates a good correlation between the compressive strength and W/B ratio. The compressive strengths for the different mixtures varied from 57 MPa to 66 MPa. The compressive strength for 450 kg/m3 binder and 0.36 W/B ratio was observed around 62.65 MPa. The compressive strength was decreased as binder quantity increased up to 550 kg/m3. This thing was may be happened due to decreased in aggregate volume in mix proportion. After 550 kg/m3 binder, compressive strength was increased. Increased in compressive strength for higher binder volume may be due to very strong bond between aggregate and cement. For higher volume of binder quantity and lower water binder ratio, the strength of concrete cube was increased.
Sr.
No
Binde
r in Kg/m
3
W/B
ratio by weight
Paste
Volume in Liter
Volume
of Aggregate in Liter
Average
Compressi ve Strength in
MPa
Average
Flexural Strength in MPa
1
450
0.36
321
679
62.65
4.38
2
500
0.36
357
643
62.77
4.59
3
550
0.34
382
618
57.07
3.85
4
600
0.32
406
594
62.06
4.33
5
650
0.31
433
567
64.62
4.47
6
700
0.30
462
538
66.57
4.89
TABLE V. HARDENING PROPERTIES OF SELF COMPACTING CONCRETE
Fig 11 Flexural Strength Vs Binder Volume
Flexural strength of concrete was measured by testing of beam of size 100 mm × 100 mm × 500 mm under four point bending test using Digital Universal Testing Machine having capacity 60 tone. The results of flexural strength of concrete beam are presented in Table 5. Flexural strength of beam was decreased as compressive strength of concrete decreased up to 550 kg/m3 volume of binder. Then after it was increased and flexural strength of concrete reach up to 4.89 MPa.
-
-
CONCLUSIONS
-
-
The following conclusions can be drawn, based on the results of this experimental work:
-
It was observed from packing density test that; individual aggregate has more void contain then combination of all aggregate. The coarse aggregate (20 mm maximum size) contain more voids then 10 maximum size coarse aggregate as well as sand.
-
The aggregate combination of 50:20:30 (Fine aggregate: Coarse aggregate 10 mm maximum size: Coarse aggregate 20 mm maximum size) by volume give minimum void contain. So it gives maximum packing density compare to other combination of aggregate. This aggregate combination of 50:20:30 was selected for all mixes of self compacting concrete.
-
It was also observed that for a given paste volume, with increase in water binder ratio, the slump flow increased and for a given W/B ratio, the slump flow increased with increase in powder content.
-
The reason for the above observations could be attributed to the fact that the paste volume increased when the W/B ratio or the binder content increased, with the given combination of aggregates having a packing density of 0.677
-
Similarly, J-ring flow (slump flow with J-ring) increase with increase in paste volume. Also more blocking was observed in proportion having higher volume of aggregate.
-
Self compacting concrete is very sensitive concrete. At particular change in water binder ratio, there is large variation in V- funnel time was observed.
-
L box results shows that all mixtures of SCC are within target range except proportion whose paste volume is very low and aggregate volume is very high. However, it can be noted that each SCC investigated in the present study as adequate filling capability and passing ability.
-
The results of U box test for different mixes proportion shows that with increased in binder quantity or increased in W/B ratio there is decreased in difference in U box filling height.
-
The results for hardened properties of the SCC mixtures for different binder volume were investigated, all mixes shows very good compressive strength. The compressive strengths for the different mixtures varied from 57 MPa to 66 MPa. For higher volume of binder quantity and lower water binder ratio, the strength of concrete cube was increased.
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