Frequency Response of Semi Independent Automobile Suspension System

DOI : 10.17577/IJERTV2IS100419

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Frequency Response of Semi Independent Automobile Suspension System

  1. Bala Raju 1 and R. Venkatachalam 2

    1 Research Scholar, Mechanical Engineering Department, National Institute of Technology, Warangal, India.

    2 Professor of Mechanical Engineering, National Institute of Technology, Warangal, Andhra Pradesh, India.

    Abstract: Suspension system is one of the important systems in automobile. Its helps to support the car body, engine, passengers, and at the same time it tries to isolate the vehicle body from the road bumps and absorbs the vibration while vehicle is moving on uneven surface of the road. In this paper, attention is focused towards a semi independent suspension vehicle. Describing the vehicle using seven independent coordinates, equations of motion are derived and the dynamic behaviour is studied through frequency response.

    Keywords : Semi independent suspension system, Equations of motion, Frequency response, Displacement disturbance

    1. INTRODUCTION

      The vehicle suspension forms one very important system for an automobile. This is the one which helps to support the engine, vehicle body and passengers and at the same time absorbs the shocks arising due to roughness of the road.

      The usual arrangement consists of supporting the chassis through springs and dampers, by the axle. The engine and the body of the vehicle are attached to the chassis rigidly. Hence, the chassis along with the body of the vehicle, engine and the passengers may be considered to be one unit only. The springs and dampers which connect the axle and chassis play an important role in absorbing shocks and keeping chassis affected to a minimum level.

      The review of the past literature reveals that this has been a subject of interest to many researchers. Attempts have been made to perform the studies on quarter car model and half car model of the vehicle. The quarter car model involves only one wheel, supporting springs and damper, and mass m as shown in the Figure 1(a). In half car model, one front wheel and one rear wheel are considered to support a mass m through springs and dampers as shown in Figure 1(b). Such a half car model is called pitch bounce model. The half car model may involve either only two front wheels or only two rear wheels. Such a model is called roll bounce model. The mass m in Figures 1 includes mass of the chassis, and masses of various things attached to it. Apart from the springs and dampers of suspension system, the pneumatic tyres also have some amount of mass, stiffness and damping. Hence, the quarter car model and half car model shown in Figures 1 may further be represented as in Figure 2. The mass m1 in the figures represents the mass of the tyre and a percentage of mass of the axle. These models represent the original system, in an approximate and simplified manner. However, they are not realistic models.

      Fig 1 Simplified models of car (a) Quarter car model (b) Half car model

      Fig 2 The models including the effect of pneumatic tyres (a) Quarter car model (b) Half car model

      Hedrick[1] considered a quarter car model with hydraulic actuator acting under the effect of coulomb friction. An absorber based nonlinear controller and adaptive nonlinear controller are proposed. Employing two sensors, one for displacement and other for velocity measurements, Majjad [2] considered a quarter car model and estimated the nonlinear damping parameters. Gobbi and Mastin [3], Wei Gao et al. [8] studied dynamic behaviour of passively suspended vehicles running on rough roads. The road profile is considered to give random inputs to the suspension system. Rajalingam and Rakheja [4] studied the dynamic behaviour of quarter car model under nonlinear suspension damper. Ahmed Faheem [5] studied the dynamic behaviour using quarter car model and half car model for different excitations given by the road. Jacquelien et al. [6] used electrical analogy in conjunction with quarter car model and studied the control scheme of the suspension system. Wei Gao et al. [7] also studied the dynamic characteristics considering the mass, damping and tyre stiffness as random variables. Kamalakannan et al. [9] tried adaptive control by varying damping properties according to the road conditions. Sawant et al. [10] developed an experimental procedure for determining the suspension parameters using a quarter car model. Thite [11] refined the quarter car model to include the effect of series stiffness. State space equations are employed to calculate the natural frequency and model damping ratios. Gadhia et al. [12] analysed quarter car model for rear suspension using ADAMS software.

      Wei Gao [13] investigated dynamic response of cars due to road roughness treating it as random excitation. Lin [14] performed a time domain direct identification for vehicle mass, damping and stiffness. Husiyno Akcay[15] studied multi objective control of half car suspension system. It is observed that when the tyre damping coefficients are precisely estimated, the road holding quality of the suspension system can be improved to some extent. Li-Xing Gao [16] considered a half car model in conjunction with pseudoexcitation for the road conditions and studied the dynamic response of the vehicle. Thite et al. [17] used a frequency domain method for estimating suspension system parameters. Roberto Barbosa [18] studied the frequency response of half car model due to pavement roughness. Roberto Barbosa [19] also investigated vibrations of vehicles subjected to a long wave measured pavement irregularity.

      The quarter car model and half car model represent the actual car in an approximate way. An automobile, in principle can exhibit three rotations, roll, yaw and pitch, in addition to up and down vertical linear motion and linear motion in the horizontal plane. In total, it can have three displacements and three rotations. However, due to stiffness in the suspension system, the two components of displacements in the horizontal plane and yaw motion may be ignored totally. Any disturbance due to roughness of the road naturally effects up and down linear motion and, roll and pitch rotations. The quarter car model cannot consider roll and pitch motion. A half car model can consider either roll motion or pitch motion, depending on whether it is roll bounce model or pitch bounce model. The coupling of motions cannot be seen in these models. That is way these models cannot be realistic. However, they form a quick and good initial start to the actual problem. Balaraju and Venkatachalam [20, 21] have presented an analysis of a full car model.

      The work referred so for is mostly concerned to conventional suspension system in which the chassis of the vehicle is supported on shock absorbers (spring and damper) by the axles which are supported by the wheels of the vehicle, as shown in Figure 3(a). There is yet another type of suspension system called

      independent suspension system. In this, the axle of the wheel is hinged to the body of the vehicle. The axle is also connected to the body through spring and damper. The body of the vehicle acts as the chassis, as shown in the Figure 3(b).

      Fig 3(a) Conventional suspension system Fig 3(b) Independent suspension system

      When an independent suspension system is used, the effect of the disturbance caused by the roughness of the road is confined mostly to that part (corner) of the vehicle. The present trend an automobile industry is to go for independent suspension. Among the Indian vehicles, heavy trucks and lorries, Ambassador car, Bolero van, Scarpio, Safari, Innova car etc. use conventional suspension system. The cars such as Swift. Santro -xing, Maurti-Alto, i20, Tata-indica, maruti800, Firo, use semi independent suspension system. That is, the front wheels are independently suspended and rear wheels are conventionally suspended. The cars such as Accent use independent suspension for all the four wheels. Attempts are being made to analyze the four wheeler with fully independent suspension system. Libin Li [22] performed computer simulation studies through multi body model, identifying twenty degrees of freedom. Pater Gaspar [23] considered full car model and proposed a method for identifying suspension parameters taking in to account nonlinear nature of the components. Anil Shirahatt et al.[24] attempted to maximize the comfort level considering a full car model. Genetic algorithms have been employed to perform optimization to arrive at optimum values of suspension parameters. Hajkurami et al. [25] studied the frequency response of a full car model as a system of seven degrees of freedom. Ikbal Eski [26] obtained neural network base control system for full car model. Guidaa et al. [27] proposed a method of identifying parameter of a full car model. The analysis has been developed for designing an active suspension system. All these papers are concerned with fully independent suspension system. Regarding semi independent suspension system, very little work has been reported in the literature. In this paper an attempt is made to derive equations of motion for a semi independent suspension system, and study the dynamic behaviour of the vehicle.

    2. NOMENCLATURE

      B, L1 , L2 Dimensions of the main body see Figure 4

      c2 and c3 Damping coefficients of dampers in suspension system, N.s/m

      G and G2 Centres of mass of main body and rear axle

      I2 Mass moment of inertia of the rear axle about G2, kg.m2

      Ir and Ip Mass moments of inertia of the main body about roll and pitch axes , respectively, kg.m2

      k1 , c1 Stiffness and damping of the tyre, N/m and N.s/m

      k2 and k3 Stiffnesss of springs in the suspension system, N/m

      m Mass of chassis and various things attached to the chassis, such as engine, body of the vehicle, kg

      M , C , K Mass, damping and stiffness matrices

      m1 Mass of the tyre, kg

      m2 Mass of the rear axle, kg

      x Displacement of the centre of mass G of the main body

      x1 and x2 Displacements of masses m1

      x3 Displacement of G2

      yi The vertical displacements caused by roughness of the road at different wheels, i = 1 to 4, m

      and Roll and Pitch motions of the main body

    3. DEVELOPMENT OF EQUATIONS OF MOTION

      Figure 4 shows the schematic arrangement of the semi independent suspension system. The mass m of the main body, is supported at its four corners. The front side suspension system characteristics are specified by the spring constant k2 and the damping constant c2. The rear side suspension system characteristics are denoted by the spring constant k3 and the damping constant c3. The mass m1 indicates mass of the tyres. The tyre characteristics are indicated by the spring constant k1 and the damping constant c1. The mass m2 indicates the mass of the rear wheel axle which includes the masses of the tyres. The displacement inputs given by the road roughness are described by yi , i = 1 , 2 , 3 and 4.

      Fig 4 Semi Independent suspension of full car model

      The displacements of the masses m1 may be described using the coordinates, x1 , x2 . The mass m2 is the mass rear wheel axle which includes masses of the two rear wheels. The motion of the mass m2 may be described using the coordinates, x3 to describe the up and down motion of its centre of mass G2 and 2 to describe its roll motion. The displacement of the centre of mass G of the main body of mass m is described by the coordinate x. The roll and pitch rotations of the main body are described by the coordinates by and . The total suspension system is described by seven coordinates, namely, x1 , x2 , x3 , x , , 2 and .

      Giving positive displacements to all the seven coordinates, the free body diagrams may be drawn as in Figures 5 and the equations of motion may be written as,

      + + + + + + = + (1)

      + + + + = + (2)

      + + + + + + = (3)

      + + + ( )

      + + + ( ) = (4)

      + + ( + )

      + + ( + ) = (5)

      + ( + ) + ( + ) = ( ) + ( ) (6)

      + + ( ) + ( + )

      + + ( ) + ( + ) = (7)

      The motion of the entire suspension system may be described by the Equations (1) to (7). The road roughness is giving inputs to the system through and , = 1, 2, 3, 4, which influence x1 , x2 and 2 only. These in turn influence x3 of the rear axle and , x, and motions of the main body.

      Fig 5 Free body diagrams

      Renaming the coordinates as X1 = x1 , X2 = x2 , X3 = x3 , X4 = x , X5 = , X6 = 2 , and X7 = , the equations of motion (1) to (7) may be represented in matrix form as,

      + + = (8)

      where, M , C and K are mass, damping and stiffness matrices, each of size (7×7) and may be expressed as,

      M =

      (9)

      c1+c2

      0

      0

      c2

      c2B

      0

      c2L1

      0

      c1+c2

      0

      c2

      c2B

      0

      c2L1

      0

      0

      2(c1+c3)

      2c3

      0

      0

      2c3L2

      C =

      c2

      c2B

      c2

      c2B

      2c3

      0

      2(c2+c3)

      0

      0

      2(c2+c3) B2

      0

      2c3 B2

      2(c2L1c3L2)

      0

      0

      0

      0

      2c3 B2

      2(c1+c3) B2

      0

      c2L1

      c2L1

      2c3L2

      2(c2L1c3L2)

      0

      0

      2(c2+c3)

      c1+c2

      0

      0

      c2

      c2B

      0

      c2L1

      0

      c1+c2

      0

      c2

      c2B

      0

      c2L1

      0

      0

      2(c1+c3)

      2c3

      0

      0

      2c3L2

      C =

      c2

      c2B

      c2

      c2B

      2c3

      0

      2(c2+c3)

      0

      0

      2(c2+c3) B2

      0

      2c3 B2

      2(c2L1c3L2)

      0

      0

      0

      0

      2c3 B2

      2(c1+c3) B2

      0

      c2L1

      c2L1

      2c3L2

      2(c2L1c3L2)

      0

      0

      2(c2+c3)

      0

      (10)

      k1+k2

      0

      0

      k2

      k2B

      0

      k2L1

      0

      k1+k2

      0

      k2

      k2B

      0

      k2L1

      0

      0

      2(k1+k3)

      2k3

      0

      0

      2k3L2

      K =

      k2

      k2B

      k2

      k2B

      2k3

      0

      2(k2+k3)

      0

      0

      2(k2+k3) B2

      0

      2k3 B2

      2(k2L1k3L2)

      0

      0

      0

      0

      2k3 B2

      2(k1+k3) B2

      0

      k2L1

      k2L1

      2k3L2

      2(k2L1k3L2)

      0

      0

      2(k2+k3)

      k1+k2

      0

      0

      k2

      k2B

      0

      k2L1

      0

      k1+k2

      0

      k2

      k2B

      0

      k2L1

      0

      0

      2(k1+k3)

      2k3

      0

      0

      2k3L2

      K =

      k2

      k2B

      k2

      k2B

      2k3

      0

      2(k2+k3)

      0

      0

      2(k2+k3) B2

      0

      2k3 B2

      2(k2L1k3L2)

      0

      0

      0

      0

      2k3 B2

      2(k1+k3) B2

      0

      k2L1

      k2L1

      2k3L2

      2(k2L1k3L2)

      0

      0

      2(k2+k3)

      0

      (11)

      = (12)

      = + + ( ) + ( ) (13)

      It is to be observed that M , C and K are symmetric matrices. Further, the matrix M is a diagonal matrix. The equations of motion are linear and non homogenous differential equations. A considerable amount of coupling is existing between all the equations.

    4. ANALYSIS OF THE SUSPENSION SYSTEM

      In order to determine the natural frequencies of the system, the damping and the excitation are ignored and the remaining part of the equations of motion is considered as,

      + = (14)

      For the sake of numerical computations, a specific set of various parameters, relating to a practical automobile are taken as fallows.

      m1 = 40 kg

      m2

      = 100 kg

      m = 1000 kg

      I2 = 20 kg.m2

      Ir

      = 500 kg.m2

      Ip = 1000 kg.m2

      k1 = 2×105 N/m

      k2

      = 0.5×105 N/m

      k3 = 0.5×105 N/m

      c1 = 1000 N.s/m

      c2

      = 1000 N.s/m

      c3 = 1000 N.s/m

      L1 = 1.0 m

      L2

      = 2.5 m

      B = 0.75 m

      The natural frequencies, fn (in Hz) are obtained using MATLAB software as follows

      1.793 2.129 3.872 11.434 12.602 12.621 18.883

      All these seven frequencies are to be taken as natural frequencies of the total system. The resonance may occur whenever the exciting frequency matches with any one of these natural frequencies. It is observed that the first three frequencies are district.

    5. FREQUENCY RESPONSE OF THE SYSTEM

      The system is excited with a harmonic force at right side front wheel as,

      = ( ) (15)

      = ( )( ) (16)

      The set of seven second order differential equations representing the equations of motion as given in the Equation (8) is integrated using fourth order Runge-Kutta method. The response of the system is observed by noting the solutions for x1 , x2 , x3 , x , , 2 and . As expected all these variables are found to vary harmonically with a frequency same as the exciting frequency f. The frequency of excitation is varied and the maximum values of these variables are noted. For the sake of convenience in discussion, the variables are expressed in non dimensional forms as

      =

      ,

      =

      ,

      =

      , =

      , =

      ,

      = , =

      (17)

      Fig 6 Frequency response Fig 7 Frequency response

      Figures 6 and 7 show the frequency responses using the non dimensional variables. It may be observed from Figure 6 that x1, x2 , x3 and x, are showing their peak responses in the region of the lowest frequency 1.796Hz. Figure 7 shows that variables x, and are also having the peak responses at 1.793Hz. In the remaining part, all the variables are showing low responses. This shows that the first frequency is the most important one, in the practical point of view. It may be observed from Figure 6 that the magnitude of the response of is much higher than the responses of , and . The reason could be that the excitation given is at the right side front wheel. The response of is nearly more than half of that of at the first resonance zone. The is in between and the other two responses and . It may be observed from Figure 7 that and are having

      almost a same kind of response with being greater than . It is also noted that is smallest of all.

      1. CONCLUDING REMARKS

        The work presented in this paper may be summarized as follows.

        1. A semi independent suspension system is considered and the motion is described using seven independent coordinates.

        2. The equations of motion are derived. It is found that the seven equations of motion are having considerable amount of coupling and all equations are to be handled together.

        3. Considering only the undamped part of the system of equations, the natural frequencies are obtained.

        4. The first three frequencies are found to be distinct and important. The higher frequencies are found to be very close to each other. The natural frequencies are comparable in magnitude with the frequencies obtained for conventional suspension system [21].

        5. Frequency responses are obtained by giving harmonic inputs at one wheel and study the dynamic behaviour of the entire system. The system of equations of motion is solved numerically for this purpose.

      2. REFERENCES

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365, 2007.

[15]. Husenyin Akcay, and Semiha Turkay, Influence of tire on mixed H 2 / H synthesis of half car active suspensions, Journal of Sound and Vibration, Vol.322, pp.15 28, 2009.

[16]. Li-Xing Gao, and Li-Ping-Zing.,Vehicle vibration analysis in changed speeds solved by pseudoexcitation method, Mathematical Problems in Engineering, Hindawi Publishing Corporation, 2010.

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[18]. Roberto Spinola Barbosa ., Vehicle dynamic response due to pavement irregularity, Journal of Brazil.

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[19]. Roberto Spinola Barbosa, Vehicle vibration response subjected to long wave measured pavement roughness, Journal of Mechanical Engineering and Automation, Vol. 2, pp. 17 24, No.2, 2012.

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[22]. Libin Li, and Qiang Li., Vibration analysis based on full multi-body model for the commercial vehicle suspension system, Proceedings of the 6th International Conference on Signal Processing, Robotics and Automation, Greece, pp. 203 207, February 2007.

[23]. Pater Gaspar, and Laszlo Nadai., Estimation of dynamical parameters of road vehicles on freeways,5th International Symposium on Intelligent Systems and Informatics, Serbia, August 2007.

[24]. Anil Shirahatt, Prasad, P.S.S., Pravin Panzade, and Kulkarni, M.M., Optimal design of passenger car suspension for ride and road holding, Journal of Brazil. Socity of Mechanical, Science and Engineering, Vol.30, No.1, pp.66 74, 2008.

[25]. Hajkurami, H., Samandari, H., Ziaei-Rad, S., Analysis of chaotic vibration of nonlinear seven degree of freedom full car model, 3rd International Conference on Integrity, Reliability and Failure, Portugal, July 2009.

[26]. Ikbal Eski, and Sahin Yildirim, Vibration control of vehicle active suspension system using a new robust neural network control system, Journal of Simulation Modelling Practice and Theory,Vol.17, pp.778 793, 2009.

[27]. Guidaa, D., Nilvetti,F., and Pappalardo, C.M., Parameter identification of full-car model for active suspension design, Journal of Achievements in Materials and Manufacturing Engineering, Vol.40, No. 2, pp.138 148, 2010.

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