Modeling and Simulation Studies of a Variable Speed Compressor

DOI : 10.17577/IJERTV4IS110333

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Modeling and Simulation Studies of a Variable Speed Compressor

Pavan Kumar Veldandi

Department of Chemical Engineering Osmania University College of Technology Hyderabad, India

Prof. V. Ramseh Kumar Prof. Chintha Sailu

Department of Chemical Engineering Osmania University College of Technology Hyderabad, Indiad

Abstract With the increasing need for optimizing the power consumption and to regulate emissions from any process plant, large number of manufacturers looking towards to operating compressors using variable speed drives. The performance of a gas compressor cab be described by the relationship of Actual Flow (Q), Isentropic Head (H), Isentropic Efficiency (), with the operating speed as a parameter (Reference 1). In this paper a computer model has been developed to simulate the variation of power, pressure with inlet flowrate of the compressor and rotation speed of the compressor. It is found that the head, power, pressure ratios can be related to inlet volumetric rate of the compressor using a quadratic expression. It is also found that this variable can be linearly fitted to the speed of the compressor. When multiple speed data curves are given a compressor performance can be predicted at an unknown speed

Keywords Variable speed compressor, Process Simulation and Modeling, Least square analysis.

  1. INTRODUCTION

    Centrifugal compressors are the preferred mean of compressing the gas in a process system. Centrifugal compressors exhibit performance characteristics that depend on the operating point imposed on them by the process (Reference 3). It is thus, necessary for a process simulation model to determine the performance of the gas compressor depending on the head and flow requirement of the operating point, and subsequently, the performance of the compressor as a function of the speed and absorbed power .With the increasing need for optimizing the power consumption and to regulate emissions from any process plant, large number of manufacturers looking towards to operating compressors using variable speed drives (Reference 4). The performance of a gas compressor is described by the relationship of Actual Flow (Q), Isentropic Head (H), Isentropic Efficiency (), with the operating speed as a parameter. Typical manufacturer data includes a map containing this information, which looks as shown below (Refer to Fig. 1

  2. ADVANTAGES

    The advantages of predicting the performance of a compressor at variable speeds are as follows

    • Multiple number of compressor performance curves can be generated

    • Extrapolation for speeds which fall beyond the data for which user has data

    • Head vs Flow data generation , when compressor operates on a fluid with a different MWt than for which user has data

    • Surge and stonewall prediction for various RPMs and MWts

  3. PROCEDURE FOR PERFORMANCE CURVE FITTING

    When a user wants to simulate and find the compressor performance curve, itll be necessary for user to fit performance of the compressor to an equation.If the compressor performance data is Head vs flow then this data can be fitted to an equation say a polynomial of the order 2, which looks as follows.

    H=a*Q^2+b*Q+c —- (1)

    From the performance data H and Q are available. A computer program can be written to find the parameters a through e . A Sum of squares of errors method can be employed to find these parameters.

    (H-(a*Q^2+b*Q+c) )^2=0—- (2)

    Once these parameters are available, using the same equation

    (1) the performance of the compressor can be estimated any unknown flow rates. And when the values estimates from the generated parameters and plotted against the data available it should exactly overlap. Same method can be employed to predicted other performances of the compressor like Outlet pressure, Outlet Temperature and work vs Flowrate

    Generally compressor vendors provide the compressors performance data at 5 to 6 operating speeds, ranging from 80% to 105% of the normal operating speed (100%). So users will have data only at these operating speeds, but when user wants to predict the performance of a compressor at a speed for which data is not available following procedure need to be employed

    If RPM is the Speed of the Compressor and H is the Head developed at any given flow rate. As shown in the above diagram if user has the data at 11347 and 14184 RPMs and needs to predict the performance data at a speed of 12766 RPM following linear fitting can be used to generate Head data at various flow rates and once the data is available same can be fitted to equation (1) to predict the Head at an unknown flow rates.

    When the RPMx is in between RPM1 and RPM2, the Hx data generated using (3) data when plotted against the data user already has it should exactly fall in between as shown in Fig (2) .Above mentioned two techniques are very important in curve fitting in any commercial simulation.

  4. RESULTS AND DISCUSSION

    1. To model multiple performance curves

      The first step in predicting the compressor performance is to be able to read the data for different speeds and be able to fit that data to equation (1). The data in table (1) is considered as input data and when the model is run following output is generated as shown in table (2) & table (3). From the figure 2 its clear that the input data and fitted curve data match properly without much deviation. Now same fitted curve can be used to predict head value at a given volumetric rate for input speeds. The purpose of this step is to make the view the compressor performance curves in graphical format only

    2. To compare the fitted data with output from program

      Now that the input data is fitted to equations, next step is to run the compressor model at the speed which is equal to input data. In this step the compressor model is run at a speed of 11347. A case study is run varying the inlet molar rate of the entering fluid and output adiabatic head is calculated (refer to table 4). The resulting adiabatic head is plot against the inlet volumetric rate. From fig. 4 it is clear that the compressor is running properly at the user supplied speed.

    3. To get the performance at unknown speed

      In step 3, the compressor input speed it changed from 11347 to 12000. Same case study as mentioned in step-2 is run and the compressor output data (table 5) of Adiabatic Head vs Volumetric Rate is plot. The compress output is shown in middle curve in fig 5. It falls exactly it between the two compressor performance curves without any overlapping.

    4. To get the performance for Output Pressure curves

      The procedure explained in section-1 can be extended to performance data of Outlet Pressure of the compressor vs Inlet volumetric rate. The compressor is operated at a speed of 12000 RPM which is the speed at which no performance data is available. Case study is run by varying the inlet molar rate and Outlet pressure output is generated. The data in tables 6,7 & 8 plot as Outlet pressure against Volumetric rate as shown in fig.6, The middle curve gives the output from compressor case study.

    5. To introduce the efficiency curves

      All the above steps from step-1 to step -4 are at a constant efficiency of 100%. But generally the compressor efficiency curves are provided by vendors at different RPMs. The same method as mentioned in section-1 which is used to predict the performance as Head vs Volumetric rate can be used to predict the efficiency values at different volumetric rates and Speeds. The efficiency cure fitting for tabular data is as shown below in tables 9,10 and 11. The same data is plot as shown in Fig 7.

    6. To get the performance for Pressure Ratio curves

      Similar to step-4, in which outlet pressure vs volumetric rate curves are generated, user can give performance curves in Pressure ratio vs Volumetric rate format also. When these curves along with multiple speed Efficiency curves are applied following results are obtained as shown in tables 12,13 &14. The same data is plot in Fig 8.

    7. Surge Points prediction

      The next step is the prediction of surge point. User needs to mention for each performance curve what is the surge point; only then percentage surge can be predicted. When the inlet flow goes too low the head developed by a compressor is very high and it may lead to reverse flow. When the inlet flow goes below surge point following warning is given to the user by calculating the inlet flowrate. The operating point is shown as in Fig 9.

      ** WARNING ** UNIT 1, 'C1' – Volumetric flow rate is at

      83.158 percent of SURGE.

    8. Stonewall Points prediction

    When the flowrate to the compressor is very high the inlet pressure and outlet pressure almost becomes the same. Following warning is given to the user to that effect. The operating point is shown as in Fig 10.

    ** WARNING ** UNIT 1, 'C1' – Volumetric flow rate is at

    102.73 percent of STONE WALL.

  5. TABLES

    TABLE 1 GENERAL COMPRESSOR INPUT DATA

    Input Data @ RPM1 Volumetric

    Flowrate Adiabatic

    (m3/hr) Head(m)

    Input Data @ RPM2

    Volumetric Adiabatic Flowrate(m3/hr) Head(m)

    4919.2798

    12654.7

    5838.5698

    16032.9

    5457.3999

    12545.7

    6264.5698

    15996.6

    5995.52

    12364.1

    6600.8999

    15923.9

    6354.2598

    12146.1

    7094.1699

    15778.6

    6668.1602

    11964.5

    7475.3398

    15597

    6982.0601

    11710.2

    7968.6099

    15233.8

    7228.7002

    11456

    8372.2002

    14834.2

    7542.6001

    11056.4

    8820.6299

    14325.6

    8013.4502

    10402.5

    9067.2598

    13998.7

    8372.2002

    9821.35

    9358.7402

    13599.1

    8618.8301

    9349.13

    9650.2197

    13126.9

    8820.6299

    8876.9

    10031.4

    12364.1

    9156.9502

    8077.75

    10278

    11782.9

    9291.4805

    7714.5

    10479.8

    11238

    TABLE 2: COMPARISON OF INPUT PERFORMANCE DATA AND FITTED DATA AT

    Input Data

    Fitted Data

    Fitted Data

    m3/hr

    Head

    (M)

    m3/hr

    Head

    (M)

    m3/hr

    Head

    (M)

    4919.28

    12654.7

    4919.28

    12654.7

    6793.72

    11872.1

    5457.4

    12545.7

    5026.904

    12638.7

    6856.5

    11821.2

    5995.52

    12364.1

    5134.528

    12619.8

    6919.28

    11767.3

    6354.26

    12146.1

    5242.152

    12598

    6982.06

    11710.2

    6668.16

    11964.5

    5349.776

    12573.3

    7031.39

    11663.6

    6982.06

    11710.2

    5457.4

    12545.7

    7080.72

    11614.8

    7228.7

    11456

    5565.024

    12523.3

    7130.04

    11564

    7542.6

    11056.4

    5672.648

    12494

    7179.37

    11511.1

    8013.45

    10402.5

    5780.272

    12457.7

    7228.7

    11456

    8372.2

    9821.35

    5887.896

    12414.4

    7291.48

    11378.4

    8618.83

    9349.13

    5995.52

    12364.1

    7354.26

    11299.7

    8820.63

    8876.9

    6067.268

    12319.6

    7417.04

    11219.7

    9156.95

    8077.75

    6139.016

    12275.6

    7479.82

    11138.7

    9291.481

    7714.5

    6210.764

    12232

    7542.6

    11056.4

    6282.512

    12188.8

    7636.77

    10935.5

    6354.26

    12146.1

    7730.94

    10809.7

    6417.04

    12115.6

    7825.11

    10678.9

    6479.82

    12082.2

    7919.28

    10543.2

    6542.6

    12045.9

    8013.45

    10402.5

    6605.38

    12006.6

    8085.2

    10296.3

    6668.16

    11964.5

    8156.95

    10185.1

    6730.94

    11919.8

    8228.7

    10068.9

    SPEED = 11347 RPM

    TABLE3: COMPARISON OF INPUT PERFORMANCE DATA AND FITTED DATA AT

    SPEED = 12766 RPM

    Data comparison @ Speed = 12766 RPM

    Input Data

    Fitted Data

    Fitted Data

    m3/hr

    Head

    (M)

    m3/hr

    Head

    (M)

    m3/hr

    Head

    (M)

    5838.57

    16032.9

    5838.57

    16032.9

    7869.96

    15317.5

    6264.57

    15996.6

    5923.77

    16030.6

    7968.61

    15233.8

    6600.9

    15923.9

    6008.97

    16025.9

    8049.33

    15158.3

    7094.17

    15778.6

    6094.17

    16018.6

    8130.05

    15080.6

    7475.34

    15597

    6179.37

    16008.9

    8210.76

    15000.7

    7968.61

    15233.8

    6264.57

    15996.6

    8291.48

    14918.5

    8372.2

    14834.2

    6331.84

    15983.8

    8372.2

    14834.2

    8820.63

    14325.6

    6399.1

    15970.1

    8461.89

    14741.3

    9067.26

    13998.7

    6466.37

    15955.6

    8551.57

    14644

    9358.74

    13599.1

    6533.63

    15940.2

    8641.26

    14542.3

    9650.22

    13126.9

    6600.9

    15923.9

    8730.94

    14436.2

    10031.4

    12364.1

    6699.55

    15902.9

    8820.63

    14325.6

    10278

    11782.9

    6798.21

    15877.9

    8869.96

    14261

    10479.8

    11238

    6896.86

    15848.9

    8919.28

    14196.1

    10883.4

    9748.7

    6995.52

    15815.8

    8968.61

    14130.7

    7094.17

    15778.6

    9017.93

    14064.9

    7170.4

    15749.2

    9067.26

    13998.7

    7246.64

    15716.3

    9125.56

    13924.6

    7322.87

    15680

    9183.85

    13847.6

    7399.11

    15640.2

    9242.15

    13767.7

    7475.34

    15597

    9300.44

    13684.8

    7573.99

    15535.4

    9358.74

    13599.1

    7672.65

    15468.3

    9417.04

    13512.4

    7771.3

    15395.6

    9475.33

    13421.8

    TABLE 4: COMPARISON OF FITTED DATA WITH COMPRESSOR OUTPUT DATA AT SPEED = 11347 RPM

    Compressor output data @ Speed = 11347 RPM

    m3/hr

    Head, M

    m3/hr

    Head, M

    5454.3657

    12550.812

    7227.0347

    11461.819

    5590.7251

    12521.252

    7363.394

    11291.956

    5727.084

    12480.771

    7499.7529

    11116.46

    5863.4434

    12429.079

    7636.1123

    10940.108

    5999.8022

    12365.663

    7772.4712

    10756.279

    6136.1616

    12281.509

    7908.8306

    10562.079

    6272.5205

    12198.968

    8045.1895

    10359.681

    6408.8799

    12123.874

    8181.5488

    10149.267

    6545.2388

    12048.396

    8317.9082

    9920.7471

    6681.5981

    11959.294

    8454.2666

    9680.3398

    6817.957

    11856.876

    8590.626

    9412.1992

    6954.3164

    11739.811

    8726.9854

    9099.832

    7090.6758

    11608.71

    TABLE5: COMPRESSOR OUTPUT PERFORMANCE DATA AT SPEED = 12000 RPM

    Compressor output @ speed = 12000 RPM

    m3/hr

    Head,

    M

    m3/hr

    Head,

    M

    m3/hr

    Head,

    M

    5454.37

    14146.3

    6681.598

    13778.6

    7772.471

    12893

    5590.73

    14136.4

    6817.957

    13707.3

    7908.831

    12738

    5727.08

    14117.6

    6954.316

    13624.6

    8045.19

    12572

    5863.44

    14089.9

    7090.676

    13530.8

    8181.549

    12398

    5999.8

    14052.9

    7227.035

    13426.3

    8317.908

    12210

    6136.16

    14001.8

    7363.394

    13304.3

    8454.267

    12015

    6272.52

    13948.5

    7499.753

    13174.1

    8590.626

    11802

    6408.88

    13895.5

    7636.112

    13038.1

    8726.985

    11560

    6545.24

    13840.6

    TABLE 6: COMPARISON OF INPUT PERFORMANCE DATA AND FITTED DATA AT

    SPEED = 11347 RPM

    Speed @ RPM = 11347

    Input Data

    Fitted data

    m3/hr

    K Pa

    m3/hr

    K Pa

    m3/hr

    K Pa

    5357.8

    2276.8

    5357.8

    2276.8

    6677

    2236.8

    5996.8

    2267.7

    5485.6

    2276.4

    6786

    2229.5

    6460.1

    2249.4

    5613.4

    2275.3

    6895

    2221.5

    7003.2

    2212.9

    5741.2

    2273.5

    7003

    2212.9

    7562.3

    2158.2

    5869

    2270.9

    7115

    2204.5

    7993.6

    2094.3

    5996.8

    2267.7

    7227

    2194.8

    8440.9

    2030.4

    6089.5

    2265

    7339

    2183.9

    8872.2

    1948.3

    6182.1

    2261.8

    7450

    2171.7

    9335.5

    1847.9

    6274.8

    2258.2

    7562

    2158.2

    9782.8

    1729.3

    6367.4

    2254

    7649

    2145.2

    10150

    1619.8

    6460.1

    2249.4

    7735

    2132.4

    TABLE 7: COMPARISON OF INPUT PERFORMANCE DATA AND FITTED DATA AT

    TABLE 8: COMPRESSOR OUTPUT PERFORMANCE DATA AT SPEED = 12000 RPM

    Output data @ 12000 RPM

    m3/hr

    Kpa

    m3/hr

    Kpa

    m3/hr

    Kpa

    5509.294

    2388.66

    7850.75

    2255.6

    10054.46

    1823.55

    5647.027

    2387.14

    7988.48

    2237.76

    10192.2

    1782.79

    5784.759

    2384.96

    8126.21

    2220.41

    10329.93

    1739.75

    5922.492

    2382.1

    8263.94

    2201.45

    10467.66

    1694.42

    6060.224

    2378.65

    8401.68

    2180.81

    10605.39

    1646.81

    6197.957

    2374.53

    8539.41

    2157.95

    10743.13

    1596.91

    6335.689

    2369.64

    8677.14

    2133.28

    10880.86

    1544.73

    6473.421

    2363.99

    8814.87

    2107.88

    11018.59

    1490.26

    6611.154

    2357.86

    8952.6

    2082.16

    11156.32

    1433.5

    6748.886

    2351.45

    9090.34

    2056.59

    11294.05

    1374.46

    6886.618

    2343.91

    9228.07

    2029.51

    11431.79

    1313.13

    7024.351

    2335.38

    9365.8

    2000.13

    11569.52

    1249.52

    7162.083

    2326.23

    9503.53

    1968.39

    11707.25

    1183.62

    7299.815

    2315.48

    9641.27

    1934.53

    11844.98

    1115.44

    7437.548

    2303.27

    9779

    1898.94

    11982.72

    1044.97

    7575.28

    2289.42

    9916.73

    1862.02

    12120.45

    972.213

    7713.013

    2272.82

    12120.45

    897.172

    TABLE 9: COMPARISON OF INPUT EFFICIENCY DATA AND FITTED DATA AT

    Efficiendy data @ Speed RPM = 11347

    Input Data

    Fitted Data @ RPM = 11347

    m3/hr

    Eff

    %

    m3/hr

    Eff

    %

    m3/hr

    Eff

    %

    m3/hr

    5357.8

    84

    5358

    84

    7734.8

    86.1

    8700

    5996.8

    86

    5486

    84.6

    7821.1

    86.1

    8786

    6460.1

    86

    5613

    85.1

    7907.3

    86

    8872

    7003.2

    86

    5741

    85.5

    7993.6

    86

    8965

    7562.3

    86

    5869

    85.8

    8083.1

    85.9

    9058

    7993.6

    86

    5997

    86

    8172.5

    85.8

    9150

    8440.9

    86

    6089

    86

    8262

    85.7

    9243

    8872.2

    84

    6182

    86

    8351.4

    85.6

    9335

    9335.5

    81

    6275

    86

    8440.9

    85.5

    9425

    9782.7

    75

    6367

    86

    8527.2

    85.3

    9514

    10150

    71

    6460

    86

    8613.4

    85

    9604

    SPEED = 11347 RPM

    SPEED = 12766 RPM

    Speed @ RPM = 12766

    Input Data

    Fitted data

    m3/hr

    K Pa

    m3/hr

    K Pa

    m3/hr

    K Pa

    5916.933

    2514.07

    5916.93

    2514.07

    7507.988

    2450.876

    6571.885

    2495.82

    6047.92

    2511.21

    7629.394

    2441.18

    7386.582

    2459.32

    6178.91

    2507.96

    7750.799

    2430.229

    7993.611

    2404.56

    6309.9

    2504.31

    7872.205

    2418.024

    8520.767

    2331.56

    6440.9

    2500.26

    7993.611

    2404.563

    9000

    2249.43

    6571.89

    2495.82

    8099.042

    2391.415

    9511.183

    2158.18

    6734.82

    2491.91

    8204.473

    2377.541

    9862.62

    2076.05

    6897.76

    2486.3

    8309.904

    2362.94

    10357.83

    1939.16

    7060.7

    2479

    8415.336

    2347.613

    10996.81

    1701.9

    7223.64

    2470.01

    8520.767

    2331.559

    TABLE 10: COMPARISON OF INPUT EFFICIENCY DATA AND FITTED DATA AT

    SPEED = 12766 RPM

    Efficiency Data @ RPM = 12766

    Input Data

    Fitted Data @ RPM = 12766

    m3/hr

    Eff

    %

    m3/hr

    Eff %

    m3/hr

    Eff %

    m3/hr

    Eff

    %

    5916.93

    84

    5916.93

    84

    8808.3

    86.11

    9862.62

    83

    6571.89

    86

    6047.92

    84.54

    8904.2

    86.07

    9961.66

    82.4

    7386.58

    86

    6178.91

    85.01

    9000

    86

    10060.7

    81.6

    7993.61

    86

    6309.9

    85.41

    9102.2

    85.8

    10159.8

    80.8

    8520.77

    86

    6440.9

    85.74

    9204.5

    85.6

    10258.8

    80

    9000

    86

    6571.89

    86

    9306.7

    85.4

    10357.8

    79

    9511.18

    85

    6734.82

    86

    9408.9

    85.2

    10485.6

    77.7

    9862.62

    83

    6897.76

    86

    9511.2

    85

    10613.4

    76.2

    10357.8

    79

    7060.7

    86

    9581.5

    84.66

    10741.2

    74.6

    10996.8

    71

    7223.64

    86

    9651.8

    84.28

    10869

    72.9

    8616.61

    86.07

    9722

    83.88

    10996.8

    71

    8712.46

    86.11

    9792.3

    83.46

    TABLE 11: COMPRESSOR OUTPUT EFFICIENCY DATA AT SPEED = 12000 RPM

    TABLE 12: COMPARISON OF INPUT PRESSURE RATIO DATA AND FITTED DATA AT SPEED = 11347 RPM

    Speed @ RPM = 11347

    Input Data

    Fitted Data @ RPM = 11347.000000

    m3/hr

    Pres

    Ratio

    m3/hr

    Pres

    Ratio

    m3/hr

    Pres

    Ratio

    5357.8

    2.46

    5357.8

    2.465

    6568.69

    2.428365

    5996.8

    2.45

    5485.6

    2.46454

    6677.316

    2.421047

    6460.1

    2.43

    5613.4

    2.46333

    6785.942

    2.413048

    7003.2

    2.4

    5741.2

    2.46135

    6894.569

    2.404365

    7562.3

    2.34

    5869

    2.45858

    7003.195

    2.395

    7993.6

    2.27

    5996.8

    2.455

    7115.016

    2.38595

    8440.9

    2.2

    6089.5

    2.45204

    7226.837

    2.375525

    8872.2

    2.11

    6182.1

    2.44856

    7338.658

    2.363725

    9335.5

    2

    6274.8

    2.44456

    7450.48

    2.35055

    9782.7

    1.87

    6367.4

    2.44004

    7562.301

    2.336

    10150

    1.75

    6460.1

    2.435

    7648.563

    2.322007

    Speed @ RPM = 12766

    Input Data

    Fitted Data @ RPM = 12766

    m3/hr

    Pres

    Ratio

    m3/hr

    Pres

    Ratio

    m3/hr

    Pres

    Ratio

    5916.93

    2.721

    5916.93

    2.721

    7507.99

    2.6529

    6571.89

    2.702

    6047.92

    2.71814

    7629.39

    2.6425

    7386.58

    2.662

    6178.91

    2.71481

    7750.8

    2.6307

    7993.61

    2.603

    6309.9

    2.71101

    7872.21

    2.6175

    8520.77

    2.524

    6440.9

    2.70674

    7993.61

    2.603

    9000

    2.435

    6571.89

    2.702

    8099.04

    2.5888

    9511.18

    2.336

    6734.82

    2.69759

    8204.47

    2.5738

    9862.62

    2.247

    6897.76

    2.69139

    8309.9

    2.558

    10357.8

    2.099

    7060.7

    2.68339

    8415.34

    2.5414

    10996.8

    1.842

    7223.64

    2.67359

    8520.77

    2.524

    7386.58

    2.662

    8616.61

    2.5065

    TABLE 13: COMPARISON OF INPUT PRESSURE RATIO DATA AND FITTED DATA AT SPEED = 12766 RPM

    Efficiency Data @ RPM = 12000

    m3/hr

    Eff %

    m3/hr

    Eff %

    m3/hr

    Eff

    %

    5509.29

    83.38

    7299.8

    86

    8814.9

    85.1

    5647.03

    84.03

    7437.5

    86

    8952.6

    84.8

    5784.76

    84.57

    7575.3

    86

    9090.3

    84.4

    5922.49

    85.03

    7713

    86.03

    9228.1

    83.8

    6060.22

    85.35

    7850.7

    86.03

    9365.8

    82.8

    6197.96

    85.58

    7988.5

    86

    9503.5

    81.6

    6335.69

    85.76

    8126.2

    85.98

    9641.3

    80.3

    6473.42

    85.91

    8263.9

    85.91

    9779

    79

    6611.15

    86

    8401.7

    85.78

    9916.7

    77.7

    6748.89

    86

    8539.4

    85.61

    10054

    76.4

    6886.62

    86

    8677.1

    85.42

    10192

    75.2

    TABLE 14: COMPRESSOR OUTPUT PERFORMANCE DATA SPEED = 12000 RPM

    Compressor output Speed 12000 RPM

    m3/hr

    Pres

    Ratio

    m3/hr

    Pres

    Ratio

    m3/hr

    Pres

    Ratio

    5509.294

    2.58524

    6886.62

    2.537

    8126.21

    2.403628

    5647.027

    2.58376

    7024.35

    2.5277

    8263.942

    2.383136

    5784.759

    2.58153

    7162.08

    2.5178

    8401.675

    2.360808

    5922.492

    2.57855

    7299.82

    2.5062

    8539.406

    2.336058

    6060.224

    2.57489

    7437.55

    2.4931

    8677.139

    2.309332

    6197.957

    2.57049

    7575.28

    2.4781

    8814.871

    2.281803

    6335.689

    2.56523

    7713.01

    2.4602

    8952.604

    2.253863

    6473.421

    2.55911

    7850.75

    2.4416

    9090.336

    2.226085

    6611.154

    2.55237

    7988.48

    2.4224

    9228.068

    2.196699

    6748.886

    2.54529

    9365.801

    2.164898

  6. FIGURES

    Fig 1.Compressor Performance data fitting using SSE

    Fig 2.compressor performance

    Fig 3.Compressor data viewing in curve format

    Fig 4.Compressor performance matching with the data in curve format

    Fig 5.Compressor performance prediction at 12000 rpm

    Fig 6.Compressor performance prediction at 12000 rpm

    Fig 10 .Compressor stonewall point prediction at 12000 rpm

  7. CONCLUSIONS

    Compressor Efficiency

    Curves

    Input Data @ RPM = 11347.000000

    Input Data @ RPM = 12766.000000

    From the above analysis its clear that a quadratic fit will be sufficient to model performance curves of a variable speed compressor

    The assumption of variation of heat developed by a compressor is linearly proportional to its speed can be verified

    Volumetric Flowrate (m3/hr)

    70

    4000 9000 14000

    90

    85

    80

    75

    Adiabatic Efficiency (%)

    FIG 7.Compressor efficiency prediction at 12000 rpm

    Fig 9 .Compressor surge point prediction at 12000 rpm

  8. REFERENCES

  1. Perry, R.H. and Green, D.W. (Editors) , Perrys Chemical Engineers

    Hand Book,8th Edition, McGraw-Hill, New York 2007

  2. McCabe, W., Smith, J. and Harriott, P. Unit operations of chemical engineering, 7th Edition, McGraw-Hill, New York 2004

    Fitted Data @

    RPM = 11347.000000

  3. Bruce A. Finlayson, Introduction to Chemical Engineering Computing, 2nd Edition, Wiley, Washington 2014

  4. P.A. O'Neill, Industrial Compressors: Theory and Practice Hardcover

,1st Edition,Butterworth-Heinemann , Oxford 199

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