- Open Access
- Total Downloads : 2995
- Authors : Ravinder Kumar Sahdev
- Paper ID : IJERTV3IS030902
- Volume & Issue : Volume 03, Issue 03 (March 2014)
- Published (First Online): 24-03-2014
- ISSN (Online) : 2278-0181
- Publisher Name : IJERT
- License: This work is licensed under a Creative Commons Attribution 4.0 International License
Open Sun and Greenhouse Drying of Agricultural and Food Products: A Review
Ravinder Kumar Sahdev
Department of Mechanical Engineering, University Institute of Engineering & Technology, Maharshi Dayanand University, Rohtak, 124001, India
Abstract – Due to high cost of fossil fuels and uncertainty regarding future cost and availability, use of sun drying of various agriculture products, vegetables, fruits, fish, milk products, food products etc. is being practised largely since ancient times for preservation of agriculture products. Despite many disadvantages of natural drying, almost 80 % of farmers are using open sun drying method for drying their crops. Open sun drying, in which the product is spread on ground in open, is the simplest and cheapest method of drying. But there are considerable losses associated with it. So, the advanced method of drying i.e. greenhouse drying can also be used for drying the products and improve the quality. In this paper, a comprehensive review of open sun drying and greenhouse drying of various products are presented.
Keywords: Open sun drying, greenhouse drying; Drying; Agricultural products; food products.
I INTRODUCTION
Drying is defined as a moisture removal process due to simultaneous heat and mass transfer [1]. It is a traditional method of food preservation, as fruits, vegetables, fish, grains, agricultural products etc [2]. Drying rate depends on external parameters (solar radiations, ambient temperature, wind velocity and relative humidity) and internal parameters (initial moisture content, type of crop, crop absorptivity, and mass of product per unit exposed
Figure 1.1 Working principle of open sun drying [4]
area). Drying under open sun using the solar radiations for food preservation is practised since ancient times [3]. Drying involves a heat and mass transfer phenomenon in which heat energy supplied to the product surface is utilized in two ways: (i) to increase the product surface temperature in the form of sensible heat and (ii) to vaporize the moisture present in product through the provision of the latent heat of vaporization. The removal of moisture from the interior of the product takes place due to induced vapour pressure difference between the product and surrounding medium. The moisture from the interior diffuses to the product surface to replenish the evaporated surrounding moisture. The working principle of open sun drying is shown in figure 1.1 [4]. It is the oldest and most common traditional method to preserve agricultural products, grains, fruits, vegetables, fish etc. [5] in which products are spread on ground directly exposed to solar radiations. The solar radiations falling on the surface is partly reflected and partly absorbed. The absorbed radiations and surrounding air heat up the surface. A part of this heat is utilized to evaporate the moisture from the surface to the surrounding air. The part of this heat is lost through long wave length radiations to the atmosphere and through the conduction to the ground.
Figure 1.2 Working principle of greenhouse drying [9]
However considerable losses may occur due to dirt, dust, insects and microorganism, animals, birds. So the advance technique as greenhouse drying can be introduced in the developing countries to reduce the crop losses and increase the product quality significantly as compared to traditional method of open sun drying [6-9]. Whereas greenhouse is an enclosed structure having transparent walls and roofs, made up of glass, polyethylene film etc [9]. The working principle of greenhouse drying is shown in figure 1.2 in
which the product is placed in trays receiving the solar radiations through the plastic cover and moisture is removed by natural convection or forced convection [7]. Kumar [10] have given the detailed classification of the greenhouse. Greenhouses are classified into different groups as shown in Figure 1.3. Different shapes of the greenhouse are shown in figure 1.4. Mostly even span and Quonset shape greenhouses are used.
Figure 1.3 Classification of greenhouse based on different parameters [10]
Figure 1.4 Classification of greenhouse based on different shapes [10]
In Indian economy, agriculture is an important sector which accounts for 14% of the nations GDP, about 11% of its export and about half of the population relies on agriculture. During 2011-12, there was record production of food grains at 259.32 million tonnes [11]. Most of the agriculture products, grains, vegetables, fruits, fish etc. are traditionally solar dried for their preservation. But the losses of fruits and vegetables are estimated to be 3040% during drying in the developing countries [1]. Thus, there is urgent requirement to develop new technique for drying the agriculture products in such a way that the losses can be minimized and the quality of the products can be improved. In this paper, the research carried out by different researchers on open sun drying and greenhouse drying technology used for drying various agricultural products have been reviewed.
II Research advancement on open sun dying of various products
Open sun drying is the simplest way of drying agricultural products, fruits, vegetables, food grains, fish, herbs, milk products etc. In this, the product is spread on ground in thin layer and directly exposed to solar radiations and dried up to the safe moisture content. The safe moisture content of different crops and fruits are given in table 2.1 [12-20] and table 2.2 [17] respectively.
Table 2.1: Moisture content details of various crops [12-20]
S. no. |
Crop |
Initial moisture content (% w.b.) |
Final Moisture content (% w.b.) |
Maximum allowable temperature (oC) |
1 |
Paddy, raw |
22-24 |
11 |
50 |
2 |
Paddy, parboiled |
30-35 |
13 |
50 |
3 |
Maize |
35 |
15 |
60 |
4 |
Wheat |
20 |
16 |
45 |
5 |
Corn |
24 |
14 |
50 |
6 |
Rice |
24 |
11 |
30 |
7 |
Pulses |
20-22 |
9-10 |
40-60 |
8 |
Oil seed |
20-25 |
7-9 |
40-60 |
9 |
Green peas |
80 |
5 |
65 |
10 |
Cauliflower |
80 |
6 |
65 |
11 |
Carrots |
70 |
5 |
75 |
12 |
Green beans |
70 |
5 |
75 |
13 |
Onions |
80 |
4 |
55 |
14 |
Garlic |
80 |
4 |
55 |
15 |
Cabbage |
80 |
4 |
55 |
16 |
Sweet potatoes |
75 |
7 |
75 |
17 |
Potatoes |
75 |
13 |
75 |
18 |
Chillis |
80 |
5 |
65 |
19 |
Apples |
80 |
24 |
70 |
20 |
Apricot |
85 |
18 |
65 |
21 |
Grapes |
80 |
15-20 |
70 |
22 |
Bananas |
80 |
15 |
70 |
23 |
Guavas |
80 |
7 |
65 |
24 |
Okra |
80 |
20 |
65 |
25 |
Pineapple |
80 |
10 |
65 |
26 |
Tomatoes |
96 |
10 |
60 |
27 |
Brinjal |
95 |
6 |
60 |
28 |
Peanuts |
40-55% |
8-10% |
|
29 |
Tomatoes |
95 |
7 |
60 |
30 |
Fig |
70 |
20 |
70 |
31 |
Coffee |
65 |
11 |
|
32 |
Spinach |
80 |
10 |
|
33 |
ginger |
80 |
10 |
|
34 |
Turmeric |
80 |
10 |
|
35 |
Prunes |
85 |
15 |
55 |
36 |
Peaches |
85 |
18 |
65 |
37 |
Guavas |
80 |
7 |
65 |
38 |
Mulberries |
80 |
10 |
65 |
39 |
Yam |
80 |
10 |
65 |
40 |
Nutmeg |
80 |
20 |
65 |
41 |
Sorrel |
80 |
20 |
65 |
42 |
Groundnuts |
40 |
9 |
Table 2.2: Initial moisture content of different fruits [17]
Fruits |
Moisture content in dry basis |
Apricots (non-pre-treated) |
4.78 |
Apricots (sulphured with SO2) |
4.00 |
Apricots (sulphured with NaHSO3) |
5.67 |
Grapes |
4.05 |
Peaches |
6.29 |
Figs |
2.29 |
Plums |
3.55 |
Anwar and Tiwari [21] studied the drying of six crops (green chillies, green peas, kabuli chana, onion, potato and cauliflower under open sun drying conditions as shown in figure 2.1. The schematic diagram of open sun drying is also shown in figure 2.2. Before experiments some treatments (size reduction, peeling and soaking with water in case of kabuli chana) were given to the crops. Kabuli
Figure 2.1 Experimental set up for open sun drying: (a) green peas, (b) cauliflower [21]
green chillies, green peas, white gram (kabuli chana), onion, potato and cauliflower under open sun drying condition. A mathematical model was also developed to predict to crop temperature, moisture removal rate and solair temperature. A fair agreement was observed between predicted and experimental results. They used the data of Anwar and Tiwari [21] as input for the determination of experimental constants (C and n) and convective heat transfer coefficients (hc) for various crops. The predicted values of crop temperature, temperature above the crop surface and mass of the crop, by developed model, were found in fair agreement with the experimental values.
Drying of various products like marrow, aubergine, carrot, green bean, Albanian pepper, green pepper, potato, onion and pear [23],
mulberry, strawberry, apple, garlic, potato, pumpkin, eggplant and onion [24], corn kernels [25] have been studied under open sun drying mode.
Togrul and Pehlivan [17] investigated the drying behaviour of apricots pre-sulphured with SO2 or NaHSO3, grapes, peaches, figs and plums under open sun drying conditions. Twelve models were tested to fit drying rates of the fruits. All the fruits were dried from initial moisture content (table 2.2) to the final moisture content of 1517% on a dry basis. Togrul [26] studied the drying of apricots and determined the convective heat transfer coefficient at different initial moisture contents for apricots subjected to various pretreatment. Chong et al. [27] investigated the drying kinetics different sizes (2.0cm×2.0cm, 2.0cm×3.0cm, and 3.0cm×3.0cm) of chiku (Manilkara zapota) and evaluated the effective diffusivities during the falling rate period and temperature period. Doymaz [28] investigated the drying behaviour of seeded and seedless grapes from initial moisture content of 78.2% and 79.5% (w.b.) respectively to final moisture content of 22% (w.b.) under open sun drying condition. Different drying models
chana were soaked in water for 6 hours to raise the moisture content up to 30% (w.b.). The convective heat transfer coefficients for different crops were found to vary from 3.71 to 25.98 W/m2oC. Jain and Tiwari [22] studied the thermal behaviour of
Figure 2.2 Schematic diagram of open sun drying
were used and Midilli et al. model was reported to be the best among other models.
Kumar et al. [29] carried out the study for evaluation of convective heat transfer coefficient for papad under open sun drying conditions and indoor forced convection drying mode. Papad was dried from initial moisture content of 27-30% per kg of papad weight to its optimum moisture level of 15%. The values of convective hat transfer coefficient for papad was found to be 3.54 W/m2oC and 1.56 W/m2oC under open sun drying condition and indoor forced convection drying mode respectively. Sahdev et al. [30] studied the drying of vermicelli of different diameters of 2mm and 1.25mm under open sun drying mode. Vermicelli was dried from initial moisture content of 27% to 30% per kg of vermicelli weight to its optimum storage moisture level of 9%. The average values of convective heat transfer coefficients under open sun drying conditions were found to be 5.61 W/m2oC and 4.13 W/m2oC for vermicelli of 2mm and 1.25mm respectively. It can be seen that the convective heat transfer coefficient strongly depends on the thickness of vermicelli.
Akpinar [31] studied the kinetics of parsley, mint and basil under open sun drying mode. Different mathematical models were used to fit the drying curve, among them Verma et al. model was reported to be the best descriptive model for parsley leaves. Prashad [32] studied the drying behaviour of Tinospora cordifolia (Giloe), Curcuma longa L.(turmeric) and Zingiber officinale (Ginger) in open sun drying condition. The model of Jain and Tiwari (2003) was used to predict the product temperature and moisture removal.
Jain [33] determined the convective heat and mass transfer coefficients of minor fish species like prawn (invertebrates) and chelwa (vertebrates) under open sun drying conditions at different drying times and moisture contents. Jain and Pathare [34] studied the drying behaviour of Prawn and chelwa fish under open sun drying mode. They used empirical models for describing the drying process. The initial moisture content of prawn and
chelwa fish was observed as 3.621 and 2.676 kg water/kg dry matter respectively. Many researchers have worked relating the mathematical moelling and drying kinetic process of agricultural products to describe the thin layer drying characteristics such as mint [35-36], figs [36-37], banana [38], mango [39], okra [40], green beans [41],
pistachio [42], black tea [43-44], rough rice [45], laurel leaves [46], prickly pear pell [47], prickly pear cladode [48], prickly pear fruit [49], golden apple [50], mulberry
[51], olive leaves [52], cocoa beans [53], Amranth grains [54], red pepper [55], ginger [56].Table 2.3: Analysis of open sun drying
S. No |
Researcher/s |
Year |
Commodity |
Remarks |
1 |
Anwar and Kumar |
2001 |
green chillies, green peas, kabuli chana, onion, potato and cauliflower |
The values of convective heat transfer coefficient were reported to vary from 3.71 25.98 W/m2oC. |
2 |
Jain and Tiwari |
2003 |
green chillies, green peas, kabuli chana, onion, potato and cauliflower |
Studied thermal behaviour of various products |
3 |
Togrul |
2003 |
marrow, aubergine, carrot, green bean, Albanian pepper, green pepper, potato, onion and pear |
The values of convective heat transfer coefficient were reported to vary from 0.252 3.3 W/m2oC |
4 |
Sahdev et al. |
2013 |
Corn kernels |
The value of convective heat transfer coefficient was reported to be 3.91 W/m2oC and moisture content was controlled upto 16% m.c. |
5 |
Togrul |
2005 |
Apricot |
The value of convective heat transfer coefficient was reported to vary from 1.045 2.046 W/m2oC moisture content was maintained from 80%-82.7w.b. and 18.53%-29.81% w.b.) |
6 |
Togrul and Pehlivan |
2004 |
Apricots, grapes, peaches, figs and plums |
Moisture content was maintained up to 15 17% d.b. |
7 |
Chong et al. |
2009 |
Chiku |
Chiku was dried in 3 days. |
8 |
Doymaz |
2012 |
Seeded and seedless grapes |
Moisture content maintained upto 22% (w.b.). The midilli et al. model was found to be the most suitable. |
9 |
Akpinar |
2006 |
mulberry, strawberry, apple, garlic, potato, pumpkin, eggplant and onion |
The value of convective heat transfer coefficient was reported as 1.861, 6.691, 11.323, 1.136, 8.224, 8.224, 8.224 and 8.224 W/m2°C for mulberry, strawberry, apple, garlic, potato, pumpkin, eggplant and onion respectively. |
10 |
Prasad |
2009 |
Tinospora cordifolia (Giloe), Curcuma longa L.(turmeric) and Zingiber officinale (Ginger) |
The values of convective heat transfer coefficients were reported to vary from 1.57 3.89 W/m2oC, 2.32 3.42 W/m2oC and 1.62 3.34 W/m2oC for Giloe, turmeric and ginger respectively. |
11 |
Sahdev |
2012 |
Vermicelli |
The value of convective heat transfer coefficient was reported to be 5.61 and 4.13 W/m2oC for vermicelli for diameter of 2mm and 1.25mm respectively. |
12 |
Kumar et al. |
2011 |
Papad |
The values of convective heat transfer coefficient was reported to be 3.54 and 1.56 W/m2oC under open sun drying condition and indoor forced convection drying mode respectively and moisture content was maintained till of 15%. |
13 |
Jain |
2006 |
Prawn and chelwa fish |
The values of convective heat transfer coefficient were reported to be 0.472 9.929 W/m2oC |
14 |
Jain and Pathare |
2007 |
Prawn and chelwa fish |
Prawn took 2 days and chelwa fish took 3 days to dry. |
15 |
Akpinar |
2006a |
Parsley, Mint and basil leaves |
Modified Page (I) model and verma et al. model were found to be most suitable for mint and basil leaves and parsley leaves respectively. |
Results of open sun drying behaviour of different commodities are summarized in table 2.3. From the literature it is found that the values of convective heat transfer coefficients vary significantly with the type of product. It is inferred that the rate of moisture transfer plays an important role in convective heat transfer. The drying process occurs during the falling rate drying period. It is observed that open sun drying of products takes long time for complete drying. It can even take two to three days or even more. Moreover, the qualities of dried products do not meet the international standards. Therefore, need is felt to introduce some advanced solar drying techniques.
III RESEARCH ADVANCEMENT ON GREENHOUSE DRYING
In developing countries, demand for dried agricultural products, vegetables, fruits, marine products, herbs and spices etc. have been increased [57]. Natural sun
dried products are cheaper but the quality of these products is low and losses of fruits and vegetables during drying are estimated to be 3040% of the production [1]. So, the advanced technique i.e. greenhouse drying under both natural and forced convection modes is being used to improve the product quality. In this section some prominent work carried out by different researcher on greenhouse drying of various agricultural and food products have been described. Condori and Savavia [58] presented evaporation rate in two different types of forced convection greenhouse dryers (single chamber and double chamber). Analysis of both driers was performed and performance parameter was defined to compare both systems. Two energy sources as air temperature and incident solar radiation were available for active greenhouse dryer. Two new concepts (i) the generalized drying curve and (ii) the dryer performance curve were proposed. Experiments were conducted on proposed dryer
to dry sweet pepper Results showed that double chamber greenhouse dryer was 87% more productive than single chamber for the same area. Manohar and Chandra [59] presented the natural and forced convection solar greenhouse dryer for drying of rewetted mustard. Mustard was also dried in open sun for comparison purpose. A low cost forced convection tunnel greenhouse dryer (Figure 2.3) was designed, developed and tested on sweet pepper and garlic [60]. Condori and Saravia [61] proposed an analytical study of tunnel greenhouse dryer which was proposed by Condori et al. 2001. Farhet et al. [62] proposed polyethylene natural convection greenhouse dryer for drying of pepper and applied Passamai and Saraviaa model for drying of pepper. Jain and Tiwari [63] proposed a greenhouse drying under natural and forced modes to dry cabbage and peas. At the same time open sun drying of these crops were also studied as shown in figure 2.4a. The schematic diagram of natural convection greenhouse drying is shown in figure 2.4b. And experimental set up and schematic diagram of forced convection greenhouse drying is shown in figure 2.5a and 2.5b respectively. Jain and Tiwari [64] developed mathematical model to predict the crop temperature, greenhouse temperature and moisture evaporation for open sun drying and greenhouse drying under natural and forced convection of cabbage and peas. Koyuncu [65] designed and constructed two different types of natural circulation greenhouse dryer. The dryers were tested without load- without chimney, with load (ppper)-without chimney and with load (pepper)-with chimney. In addition, pepper was dried in open sun drying in order to compare the greenhouse dryers with open sun drying. Sacilik et al. [66] also investigated the thin layer drying characteristics of organic tomato in a solar tunnel dryer (Figure 2.6) and various mathematical models were used for thin layer drying behavior of organic tomatoes among them approximation of diffusion model was reported to be the most suitable. Kumar and Tiwari [67] investigated the drying behavior and effect of mass on convective heat transfer coefficient for onion flakes drying under open sun and greenhouse drying modes. Onion flakes were continuously dried for 33 h both in open sun and in roof
type even span greenhouse with floor area of 1.2m×0.78m. It was observed that the convective heat transfer coefficient increased by 30135% as the mass of the onion flakes was increased from 300 to 900 g for different drying modes. Janjaia et al. [68] studied the experimental performance of solar drying of rosella flower and chilli using roof integrated solar dryer (Figure 2.7). Field level experiments for deep bed drying of both (rosella and chilli) were performed. Significant reduction in drying time in roof integrated solar dryer as compared to sun drying was observed. Sethi and Arora [69] improved the conventional greenhouse solar dryer for faster drying using north wall reflection (INWR) under natural and forced convection mode. Experiments were performed on drying of bitter gourd (Momordica charantia Linn) under modified solar greenhouse dryer as well as in open sun drying mode. Kadam et al. [70] carried out the systematic study the drying of onion slices in Quonset shape low cost greenhouse (Figure 2.8). Janjai et al. [71] developed and tested at field level a large scale solar greenhouse dryer with a loading capacity of 1000 kg as shown in Figure 2.9. Shape of the dryer was parabolic and covered with polycarbonate sheets. The base of the greenhouse dryer was a black concrete floor with an area of 7.5×20.0 m2. Janjai [72] developed a large scale greenhouse dryer with LPG burner and investigated its performance for drying osmotically dehydrated tomato. Solar drying of osmotically dehydrated tomato in solar greenhouse dryer resulted in considerable reduction in drying time as compared with the open air sun drying and the quality of the products dried in the solar greenhouse dryer were reported to be better as compared to the open air dried products. Artesty and Wulandani [73] studied the performance of rack type greenhouse effect solar dryer to dry wild ginger from its initial moisture content of 80% wb to 8-11% wb of final moisture content (Figure 2.10). Recently, Fadhel et al.
[74] studied and compared the thin layer drying characteristics of red pepper by three different solar drying processes (under open sun, greenhouse and solar drier). Different thin layer drying models were used and among them the Logarithmic model was found to be the most suitable model for describing the drying curve.Figure 2.3: Face view (a), plant view (b), and operational scheme(c) of forced convection tunnel greenhouse dryer [60]
Figure 2.4 Experimental set up of open sun and natural convection greenhouse drying and schematic diagram of greenhouse drying with natural convection drying mode [63].
Figure 2.5 Experimental set up and schematic diagram of forced convection greenhouse drying [63].
Figure 2.6: Schematic diagram of solar tunnel dryer [66])
Figure 2.7: Illustration of Roof integrated solar drying system [68]
Figure 2.8: Quonset shape low cost greenhouse for drying of onion slices (a); Onion slices drying in trays (b); and dehydrated onion slices packed in polypropylene (c) [70].
Figure 2.9: solar greenhouse dryer of loading capacity of 1000kg [71]
Figure 2.10 Rack type greenhouse solar dryer [73]
Fadhel et al. [75] investigated the drying behaviour of Sultanine grape variety under three different solar grapes drying processes i.e. open sun drying, natural convection solar dryer and solar tunnel greenhouse drying mode. Ergunes et al. [76] presented two different drying methods (greenhouse dryer and open sun drying) for drying of plums and recommended the greenhouse solar dryer for successful prune production in rural areas. Elicin and Sacikik
[77] also studied the drying kinetics of organic apples in a solar tunnel dryer for dehydration of apples. Rathore et al. [78] presented a hemi- cylindrical shaped walk-in type tunnel dryer to dry one ton of amla pulp. Barnwal and Tiwari [79] designed and developed a hybrid photovoltaic-thermal (PV/T) self greenhouse dryer (Figure 2.11) of 100 kg capacity to dry Thompson seedless grapes (Mutant: Sonaka). Janaji et al. [80] presented the experimental and simulated performance of a PV-ventilated solar greenhouse dryer for drying of peeled logan and banana. Rathore and Panwar [81] presented a walk-in type hemi cylindrical solar tunnel dryer (STD) with heat protective north wall to dry seedless grapes (Figure 2.12). Janjai et al. [82]investigated the drying of litchi flesh in solar greenhouse dryer and developed a mathematical model for predicting the performance of litchi flesh. Almuhanna [83] attempted a new approach of utilizing a solar greenhouse (gable even span; Figure 2.13) as a solar air heater for drying dates.
Figure 2.11 Hybrid photovoltaic-thermal (PV/T) integrated greenhouse dryer
[79]Figure 2.12: Solar tunnel dryer (with thermocouple positions) and inside view of tunnel dryer with grapes [81]
Figure 2.13: Solar greenhouse dryer, [83]
Tiwari et al. [84] evaluated the convective heat and mass transfer coefficients for prawn under natural convection greenhouse drying. The comparative study for drying of pork under open sun and solar greenhouse drying was carried out by Boonyasri et al. [85].
A new approach of papad drying under greenhouse has been reported by Kumar [86] and the behavior of heat and mass transfer during forced
convection greenhouse drying of papad has been investigated by the author (Figure 2.14). Papad of 180 mm diameter and 0.7 mm thickness was prepared and papad of
23.5 g weight was taken for each run of drying. The average values of convective and evaporative heat transfer coefficients were reported as 0.759 W/m2oC and 23.48 W/m2oC respectively.
Figure 2.14 Schematic view for papad under forced convection greenhouse drying mode [86]
The convective heat and transfer coefficients for jaggery drying (Tiwari et al. [87]) were calculated under natural and forced convection greenhouse drying. Kumar and Tiwari [88] studied the eect of various shapes and sizes of Jaggery for different mass (2.0 kg and 0.75 kg) on convective mass transfer coecient. Sample size of 0.03×0.03×0.01 m3, 0.03×0.03×0.02 m3 and 0.03×0.03×0.03×m3 as
thin layers were used for the experimentation. Further the results were improved by Prakash and Kumar [89] by generating ANFIS (adaptive-network-based fuzzy inference system) to predict the jaggery temperature, the greenhouse air temperature and the moisture evaporation for drying of jaggery inside the greenhouse under natural convection mode. Prakash and Kumar [90] also presented ANN (artificial neural network) to predict the mass of the jaggery drying inside natural convection greenhouse drying condition.
Prakash and Kumar [91] also presented ANFIS model for the modified forced convection greenhouse during under no load condition. Prakash and Kumar [92] developed and tested a laboratory scale modified solar active (forced convection) greenhouse dryer with opaque northern wall. A comprehensive review of various designs, construction and operating principles of different solar drying systems have been described by Prakash and Kumar [93].
The convective heat transfer coefficients for khoa pieces (Kumar et al. [94]) were evaluated in a controlled environment under natural and forced convection greenhouse and open sun drying moes which were found to vary from 0.54-0.91 W/m2oC, 0.86-1.09 W/m2oC and 0.54-1.03 W/m2oC respectively. An empirical model was also developed to predict the convective heat transfer coefficient for khoa as a function of drying time. 100 g of khoa sample of
1.5 cm thickness was taken for the experimentation and dried till no variation in its
mass was recorded. Further Kumar [95] studied the effect of size on the convective heat and mass transfer coefficient for khoa drying under natural convection greenhouse mode (Figure 2.15) for a given mass (100 g). Samples of khoa pieces of dimensions 0.025×0.02×0.015 m3,
0.0375×0.03×0.015 m3 and 0.075×0.06×0.015 m3
were used for drying in roof type even span greenhouse of 1.2×0.8 m2effective floor area and air vent of 0.043 m2 was provided at the roof. The khoa sample was dried till no variation in its mass was recorded. The average values of convective heat transfer coefficients were found to be 2.53 W/m2oC, 1.95 W/m2oC and 1.59 W/m2oC for khoa pieces of size
0.025×0.02×0.015 m3, 0.0375×0.03×0.015 m3
and 0.075×0.06×0.015 m3 respectively. The average value of convective heat transfer coefficient was observed to be increased by 59.12% when khoa sample size was decreased from 0.075×0.06×0.015 m3 to 0.025×0.02×0.15
m3. And the average value of mass transfer coefficient were found to be 60.0 W/m2oC, 50.25 W/m2oC and 39.95 W/m2oC for khoa pieces of size 0.025×0.02×0.015 m3, 0.0375×0.03×0.015
m3 and 0.075×0.06×0.015 m3 respectively. The average value of mass transfer coefficient was observed to be increased by 51.69% when khoa sample size was decreased from 0.075×0.06×0.015 m3 to 0.025×0.02×0.015 m3.
Figure 2.15: Schematic diagram of the experimental set up [95]
Kumar et al. [96] discussed the effect of various operating parameters on the performance of greenhouse dryer under unloading conditions. Tiwari et al. [97] presented the energy and exergy analyses for fish drying under natural convection greenhouse drying mode. Nayak and Tiwari [98] also carried out the energy and exergy analysis for the prediction of performance of a photovoltaic
/thermal (PV/T) collector integrated with a greenhouse (Figure 2.16). Ozgener and Ozgener [99] investigated the drying performance of a passively heated solar greenhouse.
Figure 2.16 Experimental set up of PV solar integrated greenhouse [98] Ayyappu and Mayilswamy [100] designed and developed a natural solar tunnel dryer (10m×4m×3m) for copra. Sadodin and Kashani [101] investigated the solar greenhouse tunnel drying of copra. The roof of the greenhouse was made of semi-circular (Figure 2.17). Results of greenhouse drying of different commodities are summarized in table 2.5.
Figure 2.17: Schematic diagram of solar tunnel dryer [101]
Table 2.5: Analysis of greenhouse drying
S. no. |
Researcher |
Year |
Agricultural products vegetables |
& |
Remarks |
1 |
Condori Saravia |
and |
1998 |
Sweet pepper |
Proposed different concepts of forced greenhouse driers |
2 |
Manohar Chandra |
and |
2000 |
Rewetted mustard |
Greenhouse drying was reported to be 20% to 45% faster than open sun drying mode. |
3 |
Condori et al. |
2001 |
Sweet pepper garlic |
and |
presented low cost tunnel greenhouse dryer under forced convection |
4 |
Condori Saravia |
and |
(2003) |
Sweet red pepper |
Proposed tunnel greenhouse dryer |
5 |
Farhet et al. |
(2004) |
Pepper |
Proposed polyethylene natural convection greenhouse dryer |
|
6 |
Jain and Tiwari |
2004 |
Cabbage and Peas |
The values of convective mass transfer coefficients were reported to be 17 8 W/m2oC. |
|
7 |
Jain and Tiwari |
2004 a |
Cabbage and Peas |
Mathematical model was developed. |
|
8 |
Koyuncu |
(2006) |
Pepper |
The greenhouse dryer was found to be 2-5 times more efficient than open sun drying |
|
9 |
Sacilik et al. |
(2006) |
Organic Tomato |
Moisture content was maintained upto 11.50% |
|
10 |
Kumar and Tiwari |
2007 |
Onion |
The value of convective heat transfer coefficient was reported to be increased by 30 135% with increase in mass. |
|
11 |
Janjai et al. |
2008 |
Rosella flower and chilli |
Proposed roof integrated solar dryer |
|
12 |
Sethi and Arora |
2009 |
Bitter gourd |
Proposed modified solar greenhouse dryer having inclined reflected north wall. Moisture content was maintained upto 7% db. |
|
13 |
Kadam et al. |
2011 |
Onion slices |
Thermal efficiency was reported to be 20.82%. |
|
14 |
Janjai |
2012 |
Osmotically dehydrated tomato |
Presented a large scale greenhouse dryer with LPG burner |
|
16 |
Artesty Wulandani |
and |
2014 |
Wild ginger |
Moisture content was maintained up to 8 11%(wb). |
17 |
Fadhel et al. |
2014 |
Hot red pepper |
Studied and analyzed the drying of red pepper by three different solar processes (open sun, greenhouse and solar dryer). |
|
19 |
Fadhel et al. |
2005 |
Sultanine grapes |
Moisture content was maintained up to 16%. |
|
18 |
Ergunes et al. |
2005 |
European Plume (Prunus domestica L.) |
Greenhouse dryer took 6 12 days to dry halved pitted plums as compared to 13 22 days in open sun. |
|
20 |
Elicin and Sacikik |
2005 |
Apple |
Moisture content was maintained up to 11%. |
|
21 |
Rathore et al. |
2006 |
Amla pulp |
Moisture content was controlled up to 10%. |
|
22 |
Barnwal Tiwari |
and |
2008 |
Thompson seedless grapes |
The value of convective heat transfer coefficient was reported to vary from 0.26 1.21 W/m2oK. |
23 |
Janjai et al. |
2009 |
Peeeld logan banana |
and |
Peeled Logan and banana were dried in 3 and 4 days respectively. |
24 |
Janjai et al. |
2010 |
Licthi flesh |
Moisture content was maintained up to 12% (wb). |
|
25 |
Rathore Panwar |
and |
2010 |
Seedless Grapes |
Moisture content was maintained up to 16% (wb). |
26 |
Janjai et al. |
2011 |
Banana, chilli and coffe |
Banana, chilli and coffee were dried in 5, 3 and 2 days respectively under solar greenhouse dryer. |
|
27 |
Almuhanna |
2012 |
Dates |
The thermal efficiency of the solar greenhouse was reported to be 60.11%. |
|
28 |
Tiwari et al. |
2006 |
Prawn |
The value of convective heat transfer coefficient was reported to vary from 9.2 1.23W/m2oC. |
|
Boonyasri et al. |
2011 |
pork |
Moisture content was maintained up to 70% (db). |
||
29 |
Tiwari et al. |
2009 |
Fish |
Energy and exergy analyses of fish drying were carried out. |
|
30 |
Tiwari et al. |
2004 |
Jaggery |
The convective heat transfer coefficients were reported to be 0.73 1.41W/m2oC and 0.80 1.47 W/m2oC for sample of 800g and 0.55 1.22 W/m2oC and 0.91 7.07 Wm2oC for 2000g sample under natural and forced convection greenhouse mode respectively. |
|
31 |
Kumar and Tiwari |
2006 |
Jaggery |
Eect of shape and size of Jaggery for a given mass (2.0 kg and 0.75 kg) on convective mass transfer coecient have been studied. |
|
32 |
Prakash and Kumar |
(2012) |
Jaggery |
ANFIS (Adaptive-Network-Based Fuzzy Inference System) model was used to predict jaggery and green house temperature and jaggery mass during drying. |
|
33 |
Prakash and Kumar |
2013 |
Jaggery |
ANN was proposed to predict the hourly jaggery mass under natural convection greenhouse drying mode. |
|
34 |
Kumar et al. |
2011 a |
Khoa |
The values of convective heat transfer coefficients for khoa under open sun, greenhouse drying under natural convection and forced convection modes were reported to be 0.54 1.03 W/m2oC, 0.54 0.91 W/m2oC and 0.86 1.09 W/m2oC respectively. |
|
35 |
Kumar |
2014 |
Khoa |
The values of convective heat transfer coefficients for khoa were reported to be increased from 1.59 W/m2oC to 2.53 W/m2oC and 39.95 W/m2oC to 60.6 W/m2oC respectively for decreasing the size of khoa pieces. |
|
36 |
Kumar |
2013 |
Papad |
The values of convective and evaporative heat transfer coefficients for papad were reported as 0.759 and 23.48 W/m2oC respectively. |
|
37 |
Kumar et al. |
2013 |
No load condition |
Forced convection greenhouse drying was found to be 31% more efficient than natural convection greenhouse drying. |
|
38 |
Prakash and Kumar |
2013-a |
Unload condition |
Presented ANFIS model for the modified forced convection greenhouse during under no load condition. |
|
39 |
Prakash and Kumar |
2013-b |
Unload conditions |
Modified solar active greenhouse dryer with opaque wall was tested in laboratory scale. |
|
40 |
Prakash and Kumar |
(2013) |
Review |
Proposed solar photovoltaic thermal dryer for remote rural village farm application in most developing countries |
|
41 |
Prakash and Kumar |
2014 |
Review |
Comprehensive review of various greenhouse drying systems was carried out. |
|
42 |
Nayak and Tiwari |
2008 |
Energy and exergy analyses |
Energy and exergy analyses of a photovoltaic /thermal (PV/T) collector integrated with a greenhouse were carried out. |
|
43 |
Ozgener Ozgener |
and |
2009 |
Exergy analysis |
The average exergy efficiency of the drying process was observed to be 6373%. |
44 |
Ayyappu Mayilswamy |
and |
2010 |
copra |
Moisture content was maintained up to 8% |
45 |
Sadodin Kashani |
and |
2011 |
copra |
Moisture content was maintained up to 8% and developed a mathematical model. |
Greenhouses of different shapes have been used for drying of various products under different environmental conditions. Photovoltaic/thermal greenhouse dryer are also used by a few researcher. Products dried under greenhouse were observed to be of good quality as compared to open sun drying. The greenhouse dryers were observed to be 2-5 times more efficient than open sun drying mode.
IV Summary
One of the important applications of solar energy is the drying of agricultural products, fruits, vegetables, fish, food products etc. as it is free of cost and is abundant. Almost 80% of the farmers are adopting open sun drying for their crops. But the losses to agricultural products due to outside environment are remarkable. From the literature, it has been observed that greenhouse technology significantly improves the quality of the products and reduces the drying period. Therefore, advanced method of drying i.e. greenhouse drying should be adopted to overcome the limitations of traditional open sun drying method. This review paper focuses on available various greenhouse structures and their constructional and working principle.
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