Study of Mechanical and Surface Properties on Some Chemical Treated Cotton Fabric by KES-F, SEM and FTIR Analysis

DOI : 10.17577/IJERTV3IS051442

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Study of Mechanical and Surface Properties on Some Chemical Treated Cotton Fabric by KES-F, SEM and FTIR Analysis

J. Jeyakodi Moses#, Vk Venkataraman*

#Associate Professor, Department of Applied Science PSG College of Technology, Coimbatore 641 004, India

* Senior Grade Lecturer, Department of Chemistry & Applied Chemistry PSG Polytechnic College, Coimbatore 641 004, India

ABSTRACT – Chemical treatment of cotton cellulose to alter its properties of the fibers without changing their fibrous form is a common practice nowadays in the textile industry. In this paper cotton (woven and knitted) fabrics are selected and reacted with sodium hydroxide, morpholine, and cellulase enzyme. The fabrics are then dyed by some selected dyes such as annatto, onion, pomegranate, indigo, myrobalan, bar berry (natural dyes); and reactive and sulphur dyes (synthetic) respectively and subsequently finished. These fabrics are then analyzed for mechanical and surface properties from KES-F, and assessed by SEM and FTIR.

Keywords : Cotton fabrics, Chemical treatment, KES-F, SEM and FTIR

Jeyakodi Moses, J** : To whom correspondence be made.

  1. INTRODUCTION

    Today cotton is the most used textile fiber in the world. World textile fiber consumption in the end of 20th century was approximately 45 million tons. Of this total, cotton represented approximately 20 million tons (Lawrence, 1998). India holds the largest area of 8 m ha under cotton cultivation and ranked third in worlds cotton production, next to China & USA and second largest consumer of cotton (Lawrence, 1998 and Simpson, 2011).

    Unlike synthetic fibres, cotton is a natural product (Duckett, 1975) and non-allergic since it doesnt

    irritate sensitive skin or cause allergies. Cotton has a high absorbency (Meenaxi et al, 2009) rate and holds up to 27

    times its own weight in water. Cotton swells in a high humidity environment, in water and in concentrated solutions of certain acids, salts and bases (Brandrup and immergut, 1989). Chemical treatment of cotton cellulose to alter physical properties of the fibers without changing their fibrous form is a common practice in the textile industry (Lewin, 2007).

    In the application of dyestuffs to cotton, several factors are considered as of prime importance (Morris et al, 1981; Menezes, 2002; and Sun & Xu, 1981). The importance of natural dyes has increased presently, with increased awareness about harmful effects of chemical dyes both in production and in its usage by human beings (Kloos & Musselwhite, 1975; Vigo & Leonas, 1984; and Chung et al, 1982). This dye has the rare distinction of being a dye whose use can be traced back to antiquity and which continues to be as commonly used all over the world today as it is in the ancient times (Jothi, 2009; Chengaiahet al, 2010; Anna Hartl, 2003; and Ramachandran et al, 2004).

    This research work focuses on the treatment of cotton (woven and knitted) fabrics with sodium hydroxide, morpholine, and cellulase enzyme in order to improve its behaviour revealed by dyeing and finishing. The cotton fabrics (treated and untreated) were dyed by some selected dyes such as annatto, onion, pomegranate, indigo, myrobalan, bar berry (natural dyes); and reactive and sulphur dyes (synthetic) respectively and subsequently finished. These fabrics were then assessed for mechanical and surface properties from KES-F, SEM analysis and FTIR studies.

  2. EXPERIMENTAL

    1. MATERIALS

      Cotton (woven and knitted) fabrics with following specifications were used in this study.

      Woven Fabric

      Knitted fabric

      Ends / Inch

      Picks / Inch

      GSM

      Yarn Count (Ne)

      Yarn count (Ne)

      GSM

      Loop length (mm)

      Warp

      Weft

      84

      94

      146.1

      27.1

      26.1

      27.5

      136.9

      2.6

      Natural dyes [annatto (bixa orellana), onion (allium cepa), pomegranate (punica granatum), indigo (indigofera tinctoria), myrobalan (terminalia chebula), bar berry (berberis vulgaris)] and synthetic dyes [reactive dye (reactive red HB C.I. No. Red 24), and sulphur dye (sulphur black C.I. No. sulphur Black 1)] used were in the commercial grade. The commercial Super FX UltraSoft 2015 (Tirupur, India) was used for finishing on cotton fabrics. The other chemicals mentioned elsewhere for this study were in AR grade.

    2. METHODS

          1. Pretreatment on cotton (woven and knitted) fabrics

            The cotton fabrics (woven and knitted) were pretreated (scouring and bleaching) as per the established technique (Shukla, 2000; and Trotman, 1984).

          2. Sodium hydroxide treatment on cotton (woven and knitted) fabrics

            The cotton fabrics (woven and knitted) were treated with sodium hydroxide of the concentration 15% (owm) for one hour at 85oC.

          3. Morpholine treatment on cotton (woven and knitted) fabrics

            The cotton fabrics (woven and knitted) were treated with aqueous solution of morpholine 40% for one hour at 40oC.

          4. Cellulase enzyme treatment on cotton (woven and knitted) fabrics

            The cotton fabrics (woven and knitted) were treated with Cellulase enzyme of the concentration 4.0% (owm) for one hour at 70oC.

          5. Dyeing of cotton (woven and knitted) fabrics

            The dyeability of cotton fabrics (woven and knitted) was investigated using natural and synthetic dyes. Dyeing was carried out at boil for two hours with a material to liquor ratio of 1:20 as per the established technique of dyeing for natural and synthetic dyes (Trotman, 1984; and Mohanty et al, 1987).

          6. Silicone softener finishing on cotton (woven and knitted) fabrics

            The fabrics were finished with silicone softener (Super FX UltraSoft 2015) (Dosage: 5 10 gpl, pH: 5 7, 30oC, 70 80% pick up, padded and dried at room temperature) and tested accordingly (Ryan, 1971; and Talebpour & Holme, 2006).

          7. Objective assessment on dyed and finished cotton (woven and knitted) fabrics by KES-F

            The mechanical and surface properties of the dyed and finished woven and knitted cotton fabrics were assessed by Kawabata evaluation system (KES-F) (Kawabata S, and Niwa M, 1989).

          8. SEM Study on dyed and finished cotton (woven and knitted) fabrics

            Scanning electron microscope studies were carried out on dyed and finished woven and knitted cotton fabrics from 30kV scanning electron microscope JEOL (Japan) Model JSM-6360 (Gouda, and Hebeish,2010).

          9. FTIR analysis for dyed and finished cotton (woven and knitted) fabrics

      Fourier Transfer Infra Red (FTIR) spectrophotometer (Shimadzu, Japan) was used to analyze the functional groups. The data reveal about the colour absorption properties of the organic dye molecules with respect to the functional groups, aromatic and achromatic ring chains and indicated the presence of structural groups in the dye molecules (John Coates, 2000).

        1. RESULTS AND DISCUSSION

        2. Mechanical and surface properties from KES-F

          The mechanical and surface properties of the dyed and finished cotton fabrics (woven and knitted) were objectively assessed by Kawabata evaluation system (KES- F). The primary hand value (PHV) (of both woven and knitted fabrics),bending length (of only woven fabric) fabrics, and crease recovery (of only woven fabric) of the dyed and finished cotton fabrics were carried out by this system and data are presented in Tables 1a & 1b, Table 2 and Table 3 respectively.

          3.1.1 Primary hand value (PHV) of dyed and finished cotton (woven and knitted) fabrics

          The parameters evaluated from KES-F of dyed and finished cotton fabrics for the primary hand value in terms of smoothness, stiffness and fullness of woven and knitted fabrics are given in Tables 1a & 1b respectively. From these Tables (1a and 1b) it is seen that the smoothness is observed more on the dyed and finished sodium hydroxide treated [2] cotton fabric followed by morpholine treated [3], enzyme treated [4] and untreated [1] cotton fabrics respectively. The undyed / unfinished untreated [UT] cotton fabrics show very low smoothness values compared to the above mentioned treated fabrics. The dyed fabrics [F1 / 1,2,3,4] when finished [F2] with the finishing agent – Super FX UltraSoft 2015, the smoothness is considerably increased in all these cases [1,2,3,4]. The increased smoothness values on the dyed and finished cotton fabrics [F1, F2 / 1,2,3,4] compared to the untreated unfinished cotton fabrics [UT] are due to the good application of dyeing and finishing as promoted by good treatments [2,3,4]. Among the dyes, the differences in

          smoothness values on the cotton fabrics [UT, F1, F2 / 1,2,3,4] are only marginal. Tables 1a and 1b also reveal that the stiffness of the fabrics is reduced due to the sodium hydroxide treatment, morphology treatment and enzyme treatment followed by dyeing and finishing. Compared to all treated [F1, F2 / 2,3,4] and untreated [UT, and F1, F2 / 1] fabrics the sodium hydroxide treated cotton fabrics show reduced stiffness, this is due to the good flexibility generated by sodium hydroxide; followed by morpholine treatment, enzyme treatment and untreated dyed and finished cotton fabrics. The fullness is maximum on the sodium hydroxide treated cotton fabrics followed by morpholine treated, enzyme treated and untreated fabrics. In general, the primary hand value is maximum for the sodium hydroxide treated [2] fabrics followed by morpholine treated [3], enzyme treated [4] and untreated [UT, 1] dyed [F1] and finished [F2] woven and knitted cotton fabrics (Table 1a and 1b).

          TABLE 1a. PRIMARY HAND VALUE (PHV) OF DYED AND FINISHED WOVEN COTTON FABRIC

          S.No.

          Dyes

          PHV of woven cotton fabric

          UT

          1

          2

          3

          4

          F1

          F2

          F1

          F2

          F1

          F2

          F1

          F2

          1

          2

          3

          4

          5

          6

          7

          8

          9

          Smoothness : Undyed Annatto Onion Pomogranate Indigo Myrobalan Bar berry Reactive Dye

          Sulphur Dye

          2.7

          2.9

          2.8

          2.8

          2.7

          2.8

          2.8

          3.2

          2.3

          5.0

          5.4

          5.3

          5.3

          5.2

          5.2

          5.3

          5.7

          4.9

          5.4

          5.8

          5.5

          5.5

          5.5

          5.5

          5.6

          6.0

          5.3

          7.3

          7.5

          7.4

          7.6

          7.4

          7.6

          7.7

          7.7

          7.5

          7.8

          7.9

          7.6

          7.7

          7.6

          7.7

          7.9

          7.8

          7.6

          6.6

          6.7

          6.6

          6.8

          6.7

          6.8

          6.9

          6.8

          6.6

          6.7

          6.8

          6.7

          7.0

          6.8

          6.9

          7.1

          7.0

          6.8

          6.4

          6.5

          6.5

          6.6

          6.5

          6.5

          6.7

          6.6

          6.4

          6.5

          6.6

          6.6

          6.7

          6.7

          6.6

          6.8

          6.7

          6.5

          1

          2

          3

          4

          5

          6

          7

          8

          9

          Stiffness : Undyed Annatto Onion Pomogranate Indigo Myrobalan Bar berry Reactive Dye

          Sulphur Dye

          5.0

          4.8

          4.7

          4.8

          4.8

          4.5

          4.8

          4.7

          4.9

          4.9

          4.8

          4.8

          4.8

          4.9

          4.8

          4.8

          4.6

          4.9

          4.6

          4.5

          4.5

          4.5

          4.6

          4.5

          4.5

          4.2

          4.6

          4.6

          4.5

          4.5

          4.5

          4.6

          4.5

          4.5

          4.3

          4.6

          4.3

          4.2

          4.2

          4.2

          4.4

          4.2

          4.2

          3.9

          43

          4.7

          4.6

          4.6

          4.6

          4.7

          4.6

          4.6

          4.4

          4.7

          4.4

          4.3

          4.3

          4.3

          4.5

          4.3

          4.3

          4.0

          4.4

          4.8

          4.7

          4.7

          4.7

          4.8

          4.7

          4.7

          4.5

          4.8

          4.5

          4.4

          4.4

          4.4

          4.5

          4.4

          4.4

          4.1

          4.5

          Fullness :

          1

          Undyed

          4.8

          7.7

          8.2

          9.4

          9.7

          8.3

          8.5

          8.1

          8.4

          2

          Annatto

          4.9

          8.3

          8.7

          9.9

          10.7

          9.2

          9.5

          9.0

          9.4

          3

          Onion

          4.9

          8.3

          8.5

          9.6

          10.6

          9.1

          9.4

          8.9

          9.3

          4

          Pomogranate

          4.8

          8.1

          8.5

          9.5

          10.4

          9.0

          9.4

          8.8

          9.3

          5

          Indigo

          4.8

          8.2

          8.5

          9.5

          10.5

          9.0

          9.3

          8.8

          9.2

          6

          Myrobalan

          4.8

          8.3

          8.4

          9.4

          10.4

          9.0

          9.4

          8.8

          9.3

          7

          Bar berry

          4.9

          8.3

          8.6

          9.5

          10.5

          9.1

          9.4

          8.9

          9.3

          8

          Reactive Dye

          5.0

          8.5

          8.8

          9.9

          10.8

          9.2

          9.5

          9.0

          9.4

          9

          Sulphur Dye

          4.8

          8.2

          8.5

          9.6

          10.4

          9.0

          9.4

          8.8

          9.3

          UT undyed / unfinished / untreated cotton 1. Untreated cotton 2. Sodium hydroxide treated cotton

  3. Morpholine treated cotton 4. Cellulase enzyme treated cotton

TABLE 1b. PRIMARY HAND VALUE (PHV) OF DYED AND FINISHED KNITTED COTTON FABRIC

S.No.

Dyed Samples

PHV of knitted cotton fabric

UT

1

2

3

4

F1

F2

F1

F2

F1

F2

F1

F2

1

2

3

4

5

6

7

8

9

moothness : Undyed Annatto Onion Pomogranate Indigo Myrobalan Bar berry Reactive Dye

Sulphur Dye

2.4

2.8

2.7

2.6

2.7

2.6

2.8

3.1

2.5

4.8

5.2

5.1

4.9

5.0

4.9

5.1

5.5

4.8

5.2

5.6

5.4

5.3

5.4

5.3

5.5

5.9

5.3

6.8

7.1

6.9

6.7

6.6

6.6

6.7

7.0

6.9

7.1

7.3

7.2

7.2

7.3

7.3

7.4

7.5

7.2

6.2

6.6

6.5

6.3

6.4

6.3

6.4

6.6

6.3

6.3

6.7

6.7

6.6

6.6

6.5

6.5

6.7

6.4

5.9

6.2

6.2

6.0

6.1

6.0

6.2

6.4

5.9

6.2

6.4

6.5

6.3

6.4

6.3

6.4

6.6

6.3

1

2

3

4

5

6

7

8

9

Stiffness : Undyed Annatto Onion Pomogranate Indigo Myrobalan Bar berry Reactive Dye

Sulphur Dye

4.8

4.7

4.6

4.7

4.7

4.6

4.6

4.6

4.8

4.7

4.6

4.7

4.8

4.8

4.7

4.7

4.5

4.8

4.5

4.4

4.4

4.4

4.5

4.5

4.4

4.1

4.5

4.4

4.3

4.4

4.5

4.5

4.4

4.4

4.2

4.5

4.2

4.1

4.2

4.1

4.2

4.2

4.1

3.8

4.2

4.5

4.4

4.5

4.6

4.6

4.5

4.5

4.3

4.6

4.3

4.2

4.3

4.2

4.3

4.3

4.2

3.9

4.3

4.6

4.5

4.6

4.7

4.7

4.6

4.6

4.4

4.7

4.4

4.3

4.3

4.3

4.4

4.4

4.3

4.0

4.4

1

2

Fullness :

Undyed Annatto

4.6

4.7

7.4

8.1

7.9

8.6

8.4

8.9

8.7

9.4

7.9

8.7

8.3

9.0

7.7

8.4

8.1

8.8

3

Onion

4.9

8.1

8.5

8.8

9.3

8.6

9.0

8.4

8.7

4

Pomogranate

4.8

8.1

8.4

8.9

9.3

8.7

8.9

8.4

8.6

5

Indigo

4.8

8.0

8.4

8.8

9.2

8.6

8.8

8.3

8.6

6

Myrobalan

4.9

8.0

8.5

8.9

9.3

8.6

8.9

8.3

8.7

7

Bar berry

4.8

8.1

8.5

8.9

9.4

8.7

8.9

8.4

8.7

8

Reactive Dye

4.9

8.4

8.7

9.0

9.5

8.9

9.0

8.7

8.8

9

Sulphur Dye

4.7

8.1

8.4

8.9

9.2

8.6

8.8

8.4

8.6

UT undyed / unfinished / untreated cotton 1. Untreated cotton 2. Sodium hydroxide treated cotton

3. Morpholine treated cotton 4. Cellulase enzyme treated cotton

    1. Bending length of dyed and finished woven cotton fabric

      The values of the bending length of untreated [UT, 1] and treated [sodium hydroxide, morpholine and enzyme] dyed and finished woven cotton fabrics are given in Table 2. From this table it is given as the data of the bending length both in warp and weft directions respectively of cotton fabric treated with sodium hydroxide, morpholine and enzyme followed by dyeing and finishing. It is evident from the Table 2 that bending length both in warp and weft directions of dyed [F1] and finished [F2] cotton fabric treated with sodium hydroxide [2] is least followed by morpholine treated [3], enzyme treated [4] and untreated [1] cotton fabrics respectively. The undyed / unfinished

      untreated [UT] cotton fabric shows the maximum bending length (warp and weft) which is periodically reduced after the treatments such as enzyme, morpholine and sodium hydroxide and subsequent dyeing and finishing. These treatments reduce the bending lengths on the cotton fabrics and sodium hydroxide treatment tops the list in this reduction followed by morpholine and enzyme treatments. Dyeing and finishing also further enhances the reduction in bending lengths on all these fabrics. There is no much influences in the differences of bending length due to the change of dyes (Annatto, Onion, Pomogranate, Indigo, Myrobalan, Bar berry, Reactive Dye and Sulphur dye). The warp directions have marginally more bending length values in all these woven cotton fabrics.

      8.8

      S.No.

      Dyes

      Bending length (mm) of woven cotton fabric Warp (Cw)

      UT

      1

      2

      3

      4

      F1

      F2

      F1

      F2

      F1

      F2

      F1

      F2

      1

      Undyed

      10.8

      9.6

      9.4

      9.0

      8.8

      9.2

      9.0

      9.4

      9.2

      2

      Annatto

      10.3

      9.5

      9.3

      8.9

      8.6

      9.1

      8.8

      9.3

      9.0

      3

      Onion

      10.4

      9.4

      9.3

      8.8

      8.7

      9.0

      8.9

      9.2

      9.1

      4

      Pomogranate

      10.3

      9.5

      9.2

      8.9

      8.6

      9.1

      8.8

      9.3

      9.0

      5

      Indigo

      10.4

      9.5

      9.3

      8.9

      8.7

      9.1

      8.9

      9.3

      9.1

      6

      Myrobalan

      10.4

      9.4

      9.3

      8.8

      8.7

      9.0

      8.9

      9.2

      9.1

      7

      Bar berry

      10.3

      9.4

      9.4

      8.8

      8.7

      9.0

      8.9

      9.2

      9.1

      8

      Reactive Dye

      10.4

      9.3

      9.2

      8.7

      8.6

      8.9

      8.8

      9.1

      9.0

      9

      Sulphur Dye

      10.4

      9.2

      9.3

      8.6

      8.5

      8.7

      9.0

      8.9

      Bending length (mm) of woven cotton fabric Weft (Cf)

      UT

      1

      2

      3

      4

      F1

      F2

      F1

      F2

      F1

      F2

      F1

      F2

      1

      Undyed

      10.6

      9.4

      9.2

      8.8

      8.6

      9.0

      8.8

      9.2

      9.0

      2

      Annatto

      10.2

      9.3

      9.1

      8.7

      8.5

      8.9

      8.7

      9.1

      8.9

      3

      Onion

      10.2

      9.2

      9.1

      8.6

      8.5

      8.8

      8.7

      9.0

      8.9

      4

      Pomogranate

      10.2

      9.3

      9.1

      8.7

      8.5

      8.9

      8.7

      9.1

      8.9

      5

      Indigo

      10.2

      9.3

      9.2

      8.7

      8.6

      8.9

      8.8

      9.1

      9.0

      6

      Myrobalan

      10.2

      9.3

      9.1

      8.7

      8.5

      8.9

      8.7

      9.1

      8.9

      7

      Bar berry

      10.1

      9.2

      9.1

      8.6

      8.5

      8.8

      8.7

      9.0

      8.9

      8

      Reactive Dye

      10.1

      9.1

      9.0

      8.5

      8.3

      8.7

      8.6

      8.9

      8.8

      9

      Sulphur Dye

      10.3

      9.1

      9.2

      8.5

      8.4

      8.7

      8.7

      8.9

      9.0

      Table 2. BENDING LENGTH OF DYED AND FINISHED WOVEN COTTON FABRIC

      UT undyed / unfinished / untreated cotton 1. Untreated cotton 2. Sodium hydroxide treated cotton

      3. Morpholine treated cotton 4. Cellulase enzyme treated cotton

    2. Crease recovery (o) of dyed and finished woven cotton fabric

      The data of the crease recovery both in warp and weft directions of dyed and finished woven cotton fabric treated with sodium hydroxide, morpholine and enzyme are given in Table 3. From this table, it is clearly seen that the crease recovery both in warp and weft directions of dyed [F1] and finished [F2] cotton fabric treated with sodium hydroxide

      [2] is minimum compared to morpholine treated [3], enzyme treated [4] and untreated cotton fabrics [1] respectively. The undyed / unfinished untreated [UT] cotton fabric shows the maximum crease recovery (warp and weft) which is subsequently reduced after the treatments

      such as enzyme, morpholine and sodium hydroxide and subsequent dyeing and finishing. These treatments reduce the crease recovery on the cotton fabrics and sodium hydroxide treatment tops the list in this reduction followed by morpholine and enzyme treatments. Dyeing and finishing also further enhances the reduction in crease recovery on all these fabrics. The various dyes (Annatto, Onion, Pomogranate, Indigo, Myrobalan, Bar berry, Reactive Dye and Sulphur dye). do not give much influences in the differences of crease recovery. The weft directions have marginally more crease recovery values than those in

      warp directions in all these woven cotton fabrics.

      S.No.

      Dyes

      Crease recovery (o) of woven cotton fabric Warp (Cw)

      UT

      1

      2

      3

      4

      F1

      F2

      F1

      F2

      F1

      F2

      F1

      F2

      1

      Undyed

      112

      109

      107

      99

      96

      104

      100

      107

      104

      2

      Annatto

      109

      103

      99

      94

      89

      98

      93

      101

      96

      3

      Onion

      109

      105

      99

      95

      90

      99

      94

      103

      97

      4

      Pomogranate

      110

      106

      100

      96

      89

      101

      94

      104

      97

      5

      Indigo

      110

      106

      100

      97

      91

      101

      95

      104

      98

      6

      Myrobalan

      110

      105

      100

      95

      91

      99

      95

      103

      98

      7

      Bar berry

      109

      104

      98

      94

      88

      98

      92

      101

      95

      8

      Reactive Dye

      104

      100

      96

      91

      87

      94

      91

      97

      94

      9

      Sulphur Dye

      111

      107

      102

      96

      92

      100

      96

      104

      99

      Crease recovery (o) of woven cotton fabric Weft (Cf)

      UT

      1

      2

      3

      4

      F1

      F2

      F1

      F2

      F1

      F2

      F1

      F2

      1

      Undyed

      114

      112

      110

      105

      103

      108

      106

      110

      108

      2

      Annatto

      111

      104

      102

      97

      95

      100

      98

      102

      100

      3

      Onion

      111

      107

      104

      100

      97

      103

      100

      105

      102

      4

      Pomogranate

      111

      108

      103

      101

      96

      104

      99

      106

      101

      5

      Indigo

      112

      108

      104

      102

      97

      104

      100

      106

      102

      6

      Myrobalan

      112

      108

      103

      101

      96

      104

      99

      106

      101

      7

      Bar berry

      111

      106

      103

      99

      96

      102

      99

      104

      101

      8

      Reactive Dye

      105

      104

      100

      97

      94

      100

      96

      102

      98

      9

      Sulphur Dye

      113

      109

      105

      100

      97

      104

      100

      107

      103

      TABLE 3. CREASE RECOVERY (o) OF DYED AND FINISHED WOVEN COTTON FABRIC

      UT undyed / unfinished / untreated cotton 1. Untreated cotton 2. Sodium hydroxide treated cotton

      3. Morpholine treated cotton 4. Cellulase enzyme treated cotton

          1. SEM analysis of cotton fabric

            The analysis of SEM images of dyed and / or finished cotton fabrics (woven and knitted) have been discussed under this section. The dye was selected to dye some of the sample fabric based on the suitable performance. Accordingly, woven and knitted cotton fabrics were dyed with barberry dye. The fabrics were then finished and their respective SEM images were analyzed.

          2. SEM analysis of woven cotton fabric

            The SEM images of dyed and / or finished woven cotton fabrics (untreated, sodium hydroxide treated, morpholine treated and enzyme treated) are given in the Figures 1a, 1b, 1c, and 1d respectively. Figure 1 is the

            SEM image of untreated (undyed and unfinished) woven cotton fabric. As the samples were treated with different chemicals and subsequently dyed and finished, it is evident from the Figures 1a, 1b, 1c, and 1d respectively that there are some clear differences in the respective images. Accordingly, Figure 1a shows the SEM image of untreated

            (dyed and finished) woven cotton fabric. Figures 1b, 1c, and 1d clearly give the differences in the corresponding SEM images about the influences of the respective chemical treatments on woven cotton fabric. Hence, the dyed and finished sodium hydroxide treated cotton fabric (Figure 1b) gives good appearance in the SEM image followed by morpholine treated (Figure 1c) and enzyme treated (Figure 1d) respectively.

            Fig. 1. SEM micrograph of undyed / unfinished untreated woven cotton fabric

            Fig. 1a. SEM micrograph of untreated, dyed and finished woven cotton fabrics

            Fig. 1b. SEM micrograph of sodium hydroxide treated, dyed and finished woven cotton fabrics

            Fig. 1c. SEM micrograph of morpholine treated, dyed and finished woven cotton fabrics

            Fig. 1d. SEM micrograph of enzyme treated, dyed and finished woven cotton fabrics

          3. SEM analysis of knitted cotton fabric

      The SEM images of dyed and / or finished knitted cotton fabrics (untreated, sodium hydroxide treated, morpholine treated and enzyme treated) are given in the Figures 2a, 2b, 2c, and 2d respectively. Figure 2 is the SEM image of untreated (undyed and unfinished) knitted cotton fabric. As the samples were treated with different chemicals (sodium hydroxide, morpholine and enzyme) and subsequently dyed and finished, it is evident from the Figures 2a, 2b, 2c, and 2d respectively, that there are some

      clear differences in the respective images. Accordingly, Figure 2a shows the SEM image of untreated (dyed and finished) knitted cotton fabric. Figures 2b, 2c, and 2d clearly give the differences in the corresponding SEM images about the influences of the respective chemical treatments (sodium hydroxide, morpholine and enzyme) on knitted cotton fabrics. Hence, the dyed and finished sodium hydroxide treated cotton fabric (Figure 2b) gives good appearance in the SEM image followed by morpholine treated (Figure 2c) and enzyme treated (Figure 2d) respectively.

      Fig. 2. SEM micrograph of undyed / unfinished untreated knitted cotton fabric

      Fig. 2a. SEM micrograph of untreated, dyed and finished knitted cotton fabrics

      Fig. 2b. SEM micrograph of sodium hydroxide treated dyed finished woven cotton fabrics

      Fig. 2c. SEM micrograph of morpholine treated, dyed and finished woven cotton fabrics

      Fig. 2d. SEM micrograph of enzyme treated, dyed and finished knitted cotton fabrics

      3.5 FTIR analysis of dyed woven cotton fabric

      The cotton fabrics were dyed with different dyes. However as representation barberry dye was selected for dyeing on woven cotton fabric only. The FTIR graph of barberry in the intact form is given in Figure 3. Subsequently the FTIR graph of the same dye after application on the woven cotton fabric (untreated, chemical treated and dyed) are given in the Figures 3a, 3b, 3c, and 3d

      respectively; and those for the finished fabrics (untreated, chemical treated, dyed and finished) are given in the Figures 3e, 3f, 3g, and 3h respectively. The colour generated for barberry dye is yellow when applied on the cotton fabric. The FTIR graphs for this barberry dye (intact and dyed and finished) are shown in Figures 3, 3a, 3b, 3c, 3d, 3e, 3f, 3g, and 3h respectively and are analyzed as per the following data.

      S.No.

      Peak range(cm-1)

      Functional groups

      1

      3600-3700

      Non bonded hydroxyl group-OH-

      2

      3300-3400

      Alkyne C-H- stretch

      3

      3200-3300

      Hydroxyl group ( H-bonded OH- stretch )

      4

      3000-3200

      Aromatic ring (-C-H- stretch)

      5

      2900-3000

      Methylene CH- stretch

      6

      2700-2800

      Terminal aldehyde CH- stretch

      7

      2600-2700

      Hydrogen bonded OH- group

      8

      2500-2600

      Thiols (-S-H- stretch)

      9

      2400-2500

      -CH- stretch of aromatic compounds

      10

      2300-2400

      -OH-stretching of Carboxylic acid

      td>

      -C-I- stretch

      11

      2200-2300

      Cyano compounds,disubstituted alkynes

      12

      2100-2200

      C-triple bond-C- stretch

      13

      2000-2100

      Cyanide ion and related ion

      14

      1800-2000

      Transition metal carbonyl group

      15

      1700-1800

      Carbonyl group

      16

      1600-1700

      -C-double bond-C stretch

      17

      1500-1600

      Aromatic ring stretch-NH-bend

      18

      1400-1500

      Organic Sulphates

      19

      1300-1400

      -OH- bend

      20

      1200-1300

      Aromatic primary amine CN- stretch

      21

      1100-1200

      Secondary amine CN- stretch

      22

      1000-1100

      -C-C- stretch

      23

      900-1000

      Cyclo hexane ring vibrations

      24

      800-900

      Peroxides -C-O-O-stretch

      25

      700-800

      Skeletal C-C- vibrations

      26

      600-700

      Aliphatic Bromo compounds

      27

      500-600

      From these graphs it is evident that there are groups present in the barberry dye responsible for the reaction with the cotton textile fabric.

      Fig. 3. FTIR spectra of barberry dye yellow

      Fig. 3a. FTIR spectra of untreated and dyed woven cotton fabrics

      Fig. 3b. FTIR spectra of sodium hydroxide treated and dyed woven cotton fabrics

      Fig. 3c. FTIR spectra of morpholine treated and dyed woven cotton fabrics

      Fig. 3d. FTIR spectra of enzyme treated and dyed woven cotton fabrics

      Fig. 3e. FTIR spectra of untreated, dyed and finished woven cotton fabrics

      Fig. 3f. FTIR spectra of sodium hydroxide treated, dyed and finished woven cotton fabrics

      Fig. 3g. FTIR spectra of morpholine treated, dyed and finished woven cotton fabrics

      Fig. 3h. FTIR spectra of enzyme treated, dyed and finished woven cotton fabrics

  1. CONCLUSION

The conclusions drawn from the study are summarized below:

The primary hand value such as smoothness, stiffness and fullness is good in sodium hydroxide treated, morpholine treated, enzyme treated woven and knitted cotton fabrics respectively. Smoothness is observed more on the dyed and finished sodium hydroxide treated cotton fabric followed by morpholine treated, enzyme treated and untreated cotton fabrics respectively. The sodium hydroxide treated cotton fabrics have reduced stiffness due to the generation of good flexibility; followed by morpholine

treatment, enzyme treatment and untreated dyed and finished cotton fabrics. The fullness is also maximum on the sodium hydroxide treated cotton fabrics followed by morpholine treated, enzyme treated and untreated fabrics. In general, the primary hand value is maximum for the sodium hydroxide treated fabrics followed by morpholine treated, enzyme treated and untreated dyed and finished woven and knitted cotton fabrics.

The bending length in both warp and weft directions of dyed and finished woven cotton fabric is good in sodium hydroxide treated one with least value followed by morpholine treated, enzyme treated and untreated fabrics

respectively. The trend is common in both warp and weft directions, however the warp materials have an edge over the weft materials for the bending length.

The crease recovery in both warp and weft directions of dyed and finished woven cotton fabric treated with sodium hydroxide is minimum compared to morpholine treated, enzyme treated and untreated cotton fabric respectively revealed the good effect of sodium hydroxide. The trend is common in both warp and weft directions, however the weft materials have a little edge over the warp materials for the crease recovery.

SEM micrographs reveal that the dyed and finished sodium hydroxide treated cotton fabric gives good appearance followed by morpholine treated and enzyme treated respectively.

FTIR spectra prove that there are groups present in the barberry dye responsible for the reaction with the cotton textile fabric.

ACKNOWLEDGEMENTS

The authors wish to thank the Management and the Principal, PSG College of Technology, Coimbatore for given the permission and providing the necessary infrastructure. Thanks are also due to The Head, Department of Applied Science for the kind help in department laboratory supports.

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