- Open Access
- Total Downloads : 228
- Authors : J. Jeyakodi Moses, V. K. Venkataraman
- Paper ID : IJERTV3IS051442
- Volume & Issue : Volume 03, Issue 05 (May 2014)
- Published (First Online): 09-06-2014
- ISSN (Online) : 2278-0181
- Publisher Name : IJERT
- License: This work is licensed under a Creative Commons Attribution 4.0 International License
Study of Mechanical and Surface Properties on Some Chemical Treated Cotton Fabric by KES-F, SEM and FTIR Analysis
J. Jeyakodi Moses#, Vk Venkataraman*
#Associate Professor, Department of Applied Science PSG College of Technology, Coimbatore 641 004, India
* Senior Grade Lecturer, Department of Chemistry & Applied Chemistry PSG Polytechnic College, Coimbatore 641 004, India
ABSTRACT – Chemical treatment of cotton cellulose to alter its properties of the fibers without changing their fibrous form is a common practice nowadays in the textile industry. In this paper cotton (woven and knitted) fabrics are selected and reacted with sodium hydroxide, morpholine, and cellulase enzyme. The fabrics are then dyed by some selected dyes such as annatto, onion, pomegranate, indigo, myrobalan, bar berry (natural dyes); and reactive and sulphur dyes (synthetic) respectively and subsequently finished. These fabrics are then analyzed for mechanical and surface properties from KES-F, and assessed by SEM and FTIR.
Keywords : Cotton fabrics, Chemical treatment, KES-F, SEM and FTIR
Jeyakodi Moses, J** : To whom correspondence be made.
-
INTRODUCTION
Today cotton is the most used textile fiber in the world. World textile fiber consumption in the end of 20th century was approximately 45 million tons. Of this total, cotton represented approximately 20 million tons (Lawrence, 1998). India holds the largest area of 8 m ha under cotton cultivation and ranked third in worlds cotton production, next to China & USA and second largest consumer of cotton (Lawrence, 1998 and Simpson, 2011).
Unlike synthetic fibres, cotton is a natural product (Duckett, 1975) and non-allergic since it doesnt
irritate sensitive skin or cause allergies. Cotton has a high absorbency (Meenaxi et al, 2009) rate and holds up to 27
times its own weight in water. Cotton swells in a high humidity environment, in water and in concentrated solutions of certain acids, salts and bases (Brandrup and immergut, 1989). Chemical treatment of cotton cellulose to alter physical properties of the fibers without changing their fibrous form is a common practice in the textile industry (Lewin, 2007).
In the application of dyestuffs to cotton, several factors are considered as of prime importance (Morris et al, 1981; Menezes, 2002; and Sun & Xu, 1981). The importance of natural dyes has increased presently, with increased awareness about harmful effects of chemical dyes both in production and in its usage by human beings (Kloos & Musselwhite, 1975; Vigo & Leonas, 1984; and Chung et al, 1982). This dye has the rare distinction of being a dye whose use can be traced back to antiquity and which continues to be as commonly used all over the world today as it is in the ancient times (Jothi, 2009; Chengaiahet al, 2010; Anna Hartl, 2003; and Ramachandran et al, 2004).
This research work focuses on the treatment of cotton (woven and knitted) fabrics with sodium hydroxide, morpholine, and cellulase enzyme in order to improve its behaviour revealed by dyeing and finishing. The cotton fabrics (treated and untreated) were dyed by some selected dyes such as annatto, onion, pomegranate, indigo, myrobalan, bar berry (natural dyes); and reactive and sulphur dyes (synthetic) respectively and subsequently finished. These fabrics were then assessed for mechanical and surface properties from KES-F, SEM analysis and FTIR studies.
-
EXPERIMENTAL
-
MATERIALS
Cotton (woven and knitted) fabrics with following specifications were used in this study.
Woven Fabric
Knitted fabric
Ends / Inch
Picks / Inch
GSM
Yarn Count (Ne)
Yarn count (Ne)
GSM
Loop length (mm)
Warp
Weft
84
94
146.1
27.1
26.1
27.5
136.9
2.6
Natural dyes [annatto (bixa orellana), onion (allium cepa), pomegranate (punica granatum), indigo (indigofera tinctoria), myrobalan (terminalia chebula), bar berry (berberis vulgaris)] and synthetic dyes [reactive dye (reactive red HB C.I. No. Red 24), and sulphur dye (sulphur black C.I. No. sulphur Black 1)] used were in the commercial grade. The commercial Super FX UltraSoft 2015 (Tirupur, India) was used for finishing on cotton fabrics. The other chemicals mentioned elsewhere for this study were in AR grade.
-
METHODS
-
Pretreatment on cotton (woven and knitted) fabrics
The cotton fabrics (woven and knitted) were pretreated (scouring and bleaching) as per the established technique (Shukla, 2000; and Trotman, 1984).
-
Sodium hydroxide treatment on cotton (woven and knitted) fabrics
The cotton fabrics (woven and knitted) were treated with sodium hydroxide of the concentration 15% (owm) for one hour at 85oC.
-
Morpholine treatment on cotton (woven and knitted) fabrics
The cotton fabrics (woven and knitted) were treated with aqueous solution of morpholine 40% for one hour at 40oC.
-
Cellulase enzyme treatment on cotton (woven and knitted) fabrics
The cotton fabrics (woven and knitted) were treated with Cellulase enzyme of the concentration 4.0% (owm) for one hour at 70oC.
-
Dyeing of cotton (woven and knitted) fabrics
The dyeability of cotton fabrics (woven and knitted) was investigated using natural and synthetic dyes. Dyeing was carried out at boil for two hours with a material to liquor ratio of 1:20 as per the established technique of dyeing for natural and synthetic dyes (Trotman, 1984; and Mohanty et al, 1987).
-
Silicone softener finishing on cotton (woven and knitted) fabrics
The fabrics were finished with silicone softener (Super FX UltraSoft 2015) (Dosage: 5 10 gpl, pH: 5 7, 30oC, 70 80% pick up, padded and dried at room temperature) and tested accordingly (Ryan, 1971; and Talebpour & Holme, 2006).
-
Objective assessment on dyed and finished cotton (woven and knitted) fabrics by KES-F
The mechanical and surface properties of the dyed and finished woven and knitted cotton fabrics were assessed by Kawabata evaluation system (KES-F) (Kawabata S, and Niwa M, 1989).
-
SEM Study on dyed and finished cotton (woven and knitted) fabrics
Scanning electron microscope studies were carried out on dyed and finished woven and knitted cotton fabrics from 30kV scanning electron microscope JEOL (Japan) Model JSM-6360 (Gouda, and Hebeish,2010).
-
FTIR analysis for dyed and finished cotton (woven and knitted) fabrics
Fourier Transfer Infra Red (FTIR) spectrophotometer (Shimadzu, Japan) was used to analyze the functional groups. The data reveal about the colour absorption properties of the organic dye molecules with respect to the functional groups, aromatic and achromatic ring chains and indicated the presence of structural groups in the dye molecules (John Coates, 2000).
-
RESULTS AND DISCUSSION
-
Mechanical and surface properties from KES-F
The mechanical and surface properties of the dyed and finished cotton fabrics (woven and knitted) were objectively assessed by Kawabata evaluation system (KES- F). The primary hand value (PHV) (of both woven and knitted fabrics),bending length (of only woven fabric) fabrics, and crease recovery (of only woven fabric) of the dyed and finished cotton fabrics were carried out by this system and data are presented in Tables 1a & 1b, Table 2 and Table 3 respectively.
3.1.1 Primary hand value (PHV) of dyed and finished cotton (woven and knitted) fabrics
The parameters evaluated from KES-F of dyed and finished cotton fabrics for the primary hand value in terms of smoothness, stiffness and fullness of woven and knitted fabrics are given in Tables 1a & 1b respectively. From these Tables (1a and 1b) it is seen that the smoothness is observed more on the dyed and finished sodium hydroxide treated [2] cotton fabric followed by morpholine treated [3], enzyme treated [4] and untreated [1] cotton fabrics respectively. The undyed / unfinished untreated [UT] cotton fabrics show very low smoothness values compared to the above mentioned treated fabrics. The dyed fabrics [F1 / 1,2,3,4] when finished [F2] with the finishing agent – Super FX UltraSoft 2015, the smoothness is considerably increased in all these cases [1,2,3,4]. The increased smoothness values on the dyed and finished cotton fabrics [F1, F2 / 1,2,3,4] compared to the untreated unfinished cotton fabrics [UT] are due to the good application of dyeing and finishing as promoted by good treatments [2,3,4]. Among the dyes, the differences in
smoothness values on the cotton fabrics [UT, F1, F2 / 1,2,3,4] are only marginal. Tables 1a and 1b also reveal that the stiffness of the fabrics is reduced due to the sodium hydroxide treatment, morphology treatment and enzyme treatment followed by dyeing and finishing. Compared to all treated [F1, F2 / 2,3,4] and untreated [UT, and F1, F2 / 1] fabrics the sodium hydroxide treated cotton fabrics show reduced stiffness, this is due to the good flexibility generated by sodium hydroxide; followed by morpholine treatment, enzyme treatment and untreated dyed and finished cotton fabrics. The fullness is maximum on the sodium hydroxide treated cotton fabrics followed by morpholine treated, enzyme treated and untreated fabrics. In general, the primary hand value is maximum for the sodium hydroxide treated [2] fabrics followed by morpholine treated [3], enzyme treated [4] and untreated [UT, 1] dyed [F1] and finished [F2] woven and knitted cotton fabrics (Table 1a and 1b).
TABLE 1a. PRIMARY HAND VALUE (PHV) OF DYED AND FINISHED WOVEN COTTON FABRIC
S.No.
Dyes
PHV of woven cotton fabric
UT
1
2
3
4
F1
F2
F1
F2
F1
F2
F1
F2
1
2
3
4
5
6
7
8
9
Smoothness : Undyed Annatto Onion Pomogranate Indigo Myrobalan Bar berry Reactive Dye
Sulphur Dye
2.7
2.9
2.8
2.8
2.7
2.8
2.8
3.2
2.3
5.0
5.4
5.3
5.3
5.2
5.2
5.3
5.7
4.9
5.4
5.8
5.5
5.5
5.5
5.5
5.6
6.0
5.3
7.3
7.5
7.4
7.6
7.4
7.6
7.7
7.7
7.5
7.8
7.9
7.6
7.7
7.6
7.7
7.9
7.8
7.6
6.6
6.7
6.6
6.8
6.7
6.8
6.9
6.8
6.6
6.7
6.8
6.7
7.0
6.8
6.9
7.1
7.0
6.8
6.4
6.5
6.5
6.6
6.5
6.5
6.7
6.6
6.4
6.5
6.6
6.6
6.7
6.7
6.6
6.8
6.7
6.5
1
2
3
4
5
6
7
8
9
Stiffness : Undyed Annatto Onion Pomogranate Indigo Myrobalan Bar berry Reactive Dye
Sulphur Dye
5.0
4.8
4.7
4.8
4.8
4.5
4.8
4.7
4.9
4.9
4.8
4.8
4.8
4.9
4.8
4.8
4.6
4.9
4.6
4.5
4.5
4.5
4.6
4.5
4.5
4.2
4.6
4.6
4.5
4.5
4.5
4.6
4.5
4.5
4.3
4.6
4.3
4.2
4.2
4.2
4.4
4.2
4.2
3.9
43
4.7
4.6
4.6
4.6
4.7
4.6
4.6
4.4
4.7
4.4
4.3
4.3
4.3
4.5
4.3
4.3
4.0
4.4
4.8
4.7
4.7
4.7
4.8
4.7
4.7
4.5
4.8
4.5
4.4
4.4
4.4
4.5
4.4
4.4
4.1
4.5
Fullness :
1
Undyed
4.8
7.7
8.2
9.4
9.7
8.3
8.5
8.1
8.4
2
Annatto
4.9
8.3
8.7
9.9
10.7
9.2
9.5
9.0
9.4
3
Onion
4.9
8.3
8.5
9.6
10.6
9.1
9.4
8.9
9.3
4
Pomogranate
4.8
8.1
8.5
9.5
10.4
9.0
9.4
8.8
9.3
5
Indigo
4.8
8.2
8.5
9.5
10.5
9.0
9.3
8.8
9.2
6
Myrobalan
4.8
8.3
8.4
9.4
10.4
9.0
9.4
8.8
9.3
7
Bar berry
4.9
8.3
8.6
9.5
10.5
9.1
9.4
8.9
9.3
8
Reactive Dye
5.0
8.5
8.8
9.9
10.8
9.2
9.5
9.0
9.4
9
Sulphur Dye
4.8
8.2
8.5
9.6
10.4
9.0
9.4
8.8
9.3
UT undyed / unfinished / untreated cotton 1. Untreated cotton 2. Sodium hydroxide treated cotton
-
-
-
Morpholine treated cotton 4. Cellulase enzyme treated cotton
TABLE 1b. PRIMARY HAND VALUE (PHV) OF DYED AND FINISHED KNITTED COTTON FABRIC
S.No. |
Dyed Samples |
PHV of knitted cotton fabric |
||||||||
UT |
1 |
2 |
3 |
4 |
||||||
F1 |
F2 |
F1 |
F2 |
F1 |
F2 |
F1 |
F2 |
|||
1 2 3 4 5 6 7 8 9 |
moothness : Undyed Annatto Onion Pomogranate Indigo Myrobalan Bar berry Reactive Dye Sulphur Dye |
2.4 2.8 2.7 2.6 2.7 2.6 2.8 3.1 2.5 |
4.8 5.2 5.1 4.9 5.0 4.9 5.1 5.5 4.8 |
5.2 5.6 5.4 5.3 5.4 5.3 5.5 5.9 5.3 |
6.8 7.1 6.9 6.7 6.6 6.6 6.7 7.0 6.9 |
7.1 7.3 7.2 7.2 7.3 7.3 7.4 7.5 7.2 |
6.2 6.6 6.5 6.3 6.4 6.3 6.4 6.6 6.3 |
6.3 6.7 6.7 6.6 6.6 6.5 6.5 6.7 6.4 |
5.9 6.2 6.2 6.0 6.1 6.0 6.2 6.4 5.9 |
6.2 6.4 6.5 6.3 6.4 6.3 6.4 6.6 6.3 |
1 2 3 4 5 6 7 8 9 |
Stiffness : Undyed Annatto Onion Pomogranate Indigo Myrobalan Bar berry Reactive Dye Sulphur Dye |
4.8 4.7 4.6 4.7 4.7 4.6 4.6 4.6 4.8 |
4.7 4.6 4.7 4.8 4.8 4.7 4.7 4.5 4.8 |
4.5 4.4 4.4 4.4 4.5 4.5 4.4 4.1 4.5 |
4.4 4.3 4.4 4.5 4.5 4.4 4.4 4.2 4.5 |
4.2 4.1 4.2 4.1 4.2 4.2 4.1 3.8 4.2 |
4.5 4.4 4.5 4.6 4.6 4.5 4.5 4.3 4.6 |
4.3 4.2 4.3 4.2 4.3 4.3 4.2 3.9 4.3 |
4.6 4.5 4.6 4.7 4.7 4.6 4.6 4.4 4.7 |
4.4 4.3 4.3 4.3 4.4 4.4 4.3 4.0 4.4 |
1 2 |
Fullness : Undyed Annatto |
4.6 4.7 |
7.4 8.1 |
7.9 8.6 |
8.4 8.9 |
8.7 9.4 |
7.9 8.7 |
8.3 9.0 |
7.7 8.4 |
8.1 8.8 |
3 |
Onion |
4.9 |
8.1 |
8.5 |
8.8 |
9.3 |
8.6 |
9.0 |
8.4 |
8.7 |
4 |
Pomogranate |
4.8 |
8.1 |
8.4 |
8.9 |
9.3 |
8.7 |
8.9 |
8.4 |
8.6 |
5 |
Indigo |
4.8 |
8.0 |
8.4 |
8.8 |
9.2 |
8.6 |
8.8 |
8.3 |
8.6 |
6 |
Myrobalan |
4.9 |
8.0 |
8.5 |
8.9 |
9.3 |
8.6 |
8.9 |
8.3 |
8.7 |
7 |
Bar berry |
4.8 |
8.1 |
8.5 |
8.9 |
9.4 |
8.7 |
8.9 |
8.4 |
8.7 |
8 |
Reactive Dye |
4.9 |
8.4 |
8.7 |
9.0 |
9.5 |
8.9 |
9.0 |
8.7 |
8.8 |
9 |
Sulphur Dye |
4.7 |
8.1 |
8.4 |
8.9 |
9.2 |
8.6 |
8.8 |
8.4 |
8.6 |
UT undyed / unfinished / untreated cotton 1. Untreated cotton 2. Sodium hydroxide treated cotton
3. Morpholine treated cotton 4. Cellulase enzyme treated cotton
-
Bending length of dyed and finished woven cotton fabric
The values of the bending length of untreated [UT, 1] and treated [sodium hydroxide, morpholine and enzyme] dyed and finished woven cotton fabrics are given in Table 2. From this table it is given as the data of the bending length both in warp and weft directions respectively of cotton fabric treated with sodium hydroxide, morpholine and enzyme followed by dyeing and finishing. It is evident from the Table 2 that bending length both in warp and weft directions of dyed [F1] and finished [F2] cotton fabric treated with sodium hydroxide [2] is least followed by morpholine treated [3], enzyme treated [4] and untreated [1] cotton fabrics respectively. The undyed / unfinished
untreated [UT] cotton fabric shows the maximum bending length (warp and weft) which is periodically reduced after the treatments such as enzyme, morpholine and sodium hydroxide and subsequent dyeing and finishing. These treatments reduce the bending lengths on the cotton fabrics and sodium hydroxide treatment tops the list in this reduction followed by morpholine and enzyme treatments. Dyeing and finishing also further enhances the reduction in bending lengths on all these fabrics. There is no much influences in the differences of bending length due to the change of dyes (Annatto, Onion, Pomogranate, Indigo, Myrobalan, Bar berry, Reactive Dye and Sulphur dye). The warp directions have marginally more bending length values in all these woven cotton fabrics.
S.No.
Dyes
Bending length (mm) of woven cotton fabric Warp (Cw)
UT
1
2
3
4
F1
F2
F1
F2
F1
F2
F1
F2
1
Undyed
10.8
9.6
9.4
9.0
8.8
9.2
9.0
9.4
9.2
2
Annatto
10.3
9.5
9.3
8.9
8.6
9.1
8.8
9.3
9.0
3
Onion
10.4
9.4
9.3
8.8
8.7
9.0
8.9
9.2
9.1
4
Pomogranate
10.3
9.5
9.2
8.9
8.6
9.1
8.8
9.3
9.0
5
Indigo
10.4
9.5
9.3
8.9
8.7
9.1
8.9
9.3
9.1
6
Myrobalan
10.4
9.4
9.3
8.8
8.7
9.0
8.9
9.2
9.1
7
Bar berry
10.3
9.4
9.4
8.8
8.7
9.0
8.9
9.2
9.1
8
Reactive Dye
10.4
9.3
9.2
8.7
8.6
8.9
8.8
9.1
9.0
9
Sulphur Dye
10.4
9.2
9.3
8.6
8.5
8.8
8.7
9.0
8.9
Bending length (mm) of woven cotton fabric Weft (Cf)
UT
1
2
3
4
F1
F2
F1
F2
F1
F2
F1
F2
1
Undyed
10.6
9.4
9.2
8.8
8.6
9.0
8.8
9.2
9.0
2
Annatto
10.2
9.3
9.1
8.7
8.5
8.9
8.7
9.1
8.9
3
Onion
10.2
9.2
9.1
8.6
8.5
8.8
8.7
9.0
8.9
4
Pomogranate
10.2
9.3
9.1
8.7
8.5
8.9
8.7
9.1
8.9
5
Indigo
10.2
9.3
9.2
8.7
8.6
8.9
8.8
9.1
9.0
6
Myrobalan
10.2
9.3
9.1
8.7
8.5
8.9
8.7
9.1
8.9
7
Bar berry
10.1
9.2
9.1
8.6
8.5
8.8
8.7
9.0
8.9
8
Reactive Dye
10.1
9.1
9.0
8.5
8.3
8.7
8.6
8.9
8.8
9
Sulphur Dye
10.3
9.1
9.2
8.5
8.4
8.7
8.7
8.9
9.0
Table 2. BENDING LENGTH OF DYED AND FINISHED WOVEN COTTON FABRIC
UT undyed / unfinished / untreated cotton 1. Untreated cotton 2. Sodium hydroxide treated cotton
3. Morpholine treated cotton 4. Cellulase enzyme treated cotton
-
Crease recovery (o) of dyed and finished woven cotton fabric
The data of the crease recovery both in warp and weft directions of dyed and finished woven cotton fabric treated with sodium hydroxide, morpholine and enzyme are given in Table 3. From this table, it is clearly seen that the crease recovery both in warp and weft directions of dyed [F1] and finished [F2] cotton fabric treated with sodium hydroxide
[2] is minimum compared to morpholine treated [3], enzyme treated [4] and untreated cotton fabrics [1] respectively. The undyed / unfinished untreated [UT] cotton fabric shows the maximum crease recovery (warp and weft) which is subsequently reduced after the treatmentssuch as enzyme, morpholine and sodium hydroxide and subsequent dyeing and finishing. These treatments reduce the crease recovery on the cotton fabrics and sodium hydroxide treatment tops the list in this reduction followed by morpholine and enzyme treatments. Dyeing and finishing also further enhances the reduction in crease recovery on all these fabrics. The various dyes (Annatto, Onion, Pomogranate, Indigo, Myrobalan, Bar berry, Reactive Dye and Sulphur dye). do not give much influences in the differences of crease recovery. The weft directions have marginally more crease recovery values than those in
warp directions in all these woven cotton fabrics.
S.No.
Dyes
Crease recovery (o) of woven cotton fabric Warp (Cw)
UT
1
2
3
4
F1
F2
F1
F2
F1
F2
F1
F2
1
Undyed
112
109
107
99
96
104
100
107
104
2
Annatto
109
103
99
94
89
98
93
101
96
3
Onion
109
105
99
95
90
99
94
103
97
4
Pomogranate
110
106
100
96
89
101
94
104
97
5
Indigo
110
106
100
97
91
101
95
104
98
6
Myrobalan
110
105
100
95
91
99
95
103
98
7
Bar berry
109
104
98
94
88
98
92
101
95
8
Reactive Dye
104
100
96
91
87
94
91
97
94
9
Sulphur Dye
111
107
102
96
92
100
96
104
99
Crease recovery (o) of woven cotton fabric Weft (Cf)
UT
1
2
3
4
F1
F2
F1
F2
F1
F2
F1
F2
1
Undyed
114
112
110
105
103
108
106
110
108
2
Annatto
111
104
102
97
95
100
98
102
100
3
Onion
111
107
104
100
97
103
100
105
102
4
Pomogranate
111
108
103
101
96
104
99
106
101
5
Indigo
112
108
104
102
97
104
100
106
102
6
Myrobalan
112
108
103
101
96
104
99
106
101
7
Bar berry
111
106
103
99
96
102
99
104
101
8
Reactive Dye
105
104
100
97
94
100
96
102
98
9
Sulphur Dye
113
109
105
100
97
104
100
107
103
TABLE 3. CREASE RECOVERY (o) OF DYED AND FINISHED WOVEN COTTON FABRIC
UT undyed / unfinished / untreated cotton 1. Untreated cotton 2. Sodium hydroxide treated cotton
3. Morpholine treated cotton 4. Cellulase enzyme treated cotton
-
SEM analysis of cotton fabric
The analysis of SEM images of dyed and / or finished cotton fabrics (woven and knitted) have been discussed under this section. The dye was selected to dye some of the sample fabric based on the suitable performance. Accordingly, woven and knitted cotton fabrics were dyed with barberry dye. The fabrics were then finished and their respective SEM images were analyzed.
-
SEM analysis of woven cotton fabric
The SEM images of dyed and / or finished woven cotton fabrics (untreated, sodium hydroxide treated, morpholine treated and enzyme treated) are given in the Figures 1a, 1b, 1c, and 1d respectively. Figure 1 is the
SEM image of untreated (undyed and unfinished) woven cotton fabric. As the samples were treated with different chemicals and subsequently dyed and finished, it is evident from the Figures 1a, 1b, 1c, and 1d respectively that there are some clear differences in the respective images. Accordingly, Figure 1a shows the SEM image of untreated
(dyed and finished) woven cotton fabric. Figures 1b, 1c, and 1d clearly give the differences in the corresponding SEM images about the influences of the respective chemical treatments on woven cotton fabric. Hence, the dyed and finished sodium hydroxide treated cotton fabric (Figure 1b) gives good appearance in the SEM image followed by morpholine treated (Figure 1c) and enzyme treated (Figure 1d) respectively.
Fig. 1. SEM micrograph of undyed / unfinished untreated woven cotton fabric
Fig. 1a. SEM micrograph of untreated, dyed and finished woven cotton fabrics
Fig. 1b. SEM micrograph of sodium hydroxide treated, dyed and finished woven cotton fabrics
Fig. 1c. SEM micrograph of morpholine treated, dyed and finished woven cotton fabrics
Fig. 1d. SEM micrograph of enzyme treated, dyed and finished woven cotton fabrics
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SEM analysis of knitted cotton fabric
The SEM images of dyed and / or finished knitted cotton fabrics (untreated, sodium hydroxide treated, morpholine treated and enzyme treated) are given in the Figures 2a, 2b, 2c, and 2d respectively. Figure 2 is the SEM image of untreated (undyed and unfinished) knitted cotton fabric. As the samples were treated with different chemicals (sodium hydroxide, morpholine and enzyme) and subsequently dyed and finished, it is evident from the Figures 2a, 2b, 2c, and 2d respectively, that there are some
clear differences in the respective images. Accordingly, Figure 2a shows the SEM image of untreated (dyed and finished) knitted cotton fabric. Figures 2b, 2c, and 2d clearly give the differences in the corresponding SEM images about the influences of the respective chemical treatments (sodium hydroxide, morpholine and enzyme) on knitted cotton fabrics. Hence, the dyed and finished sodium hydroxide treated cotton fabric (Figure 2b) gives good appearance in the SEM image followed by morpholine treated (Figure 2c) and enzyme treated (Figure 2d) respectively.
Fig. 2. SEM micrograph of undyed / unfinished untreated knitted cotton fabric
Fig. 2a. SEM micrograph of untreated, dyed and finished knitted cotton fabrics
Fig. 2b. SEM micrograph of sodium hydroxide treated dyed finished woven cotton fabrics
Fig. 2c. SEM micrograph of morpholine treated, dyed and finished woven cotton fabrics
Fig. 2d. SEM micrograph of enzyme treated, dyed and finished knitted cotton fabrics
3.5 FTIR analysis of dyed woven cotton fabric
The cotton fabrics were dyed with different dyes. However as representation barberry dye was selected for dyeing on woven cotton fabric only. The FTIR graph of barberry in the intact form is given in Figure 3. Subsequently the FTIR graph of the same dye after application on the woven cotton fabric (untreated, chemical treated and dyed) are given in the Figures 3a, 3b, 3c, and 3d
respectively; and those for the finished fabrics (untreated, chemical treated, dyed and finished) are given in the Figures 3e, 3f, 3g, and 3h respectively. The colour generated for barberry dye is yellow when applied on the cotton fabric. The FTIR graphs for this barberry dye (intact and dyed and finished) are shown in Figures 3, 3a, 3b, 3c, 3d, 3e, 3f, 3g, and 3h respectively and are analyzed as per the following data.
S.No.
Peak range(cm-1)
Functional groups
1
3600-3700
Non bonded hydroxyl group-OH-
2
3300-3400
Alkyne C-H- stretch
3
3200-3300
Hydroxyl group ( H-bonded OH- stretch )
4
3000-3200
Aromatic ring (-C-H- stretch)
5
2900-3000
Methylene CH- stretch
6
2700-2800
Terminal aldehyde CH- stretch
7
2600-2700
Hydrogen bonded OH- group
8
2500-2600
Thiols (-S-H- stretch)
9
2400-2500
-CH- stretch of aromatic compounds
10
2300-2400
-OH-stretching of Carboxylic acid
11
2200-2300
Cyano compounds,disubstituted alkynes
12
2100-2200
C-triple bond-C- stretch
13
2000-2100
Cyanide ion and related ion
14
1800-2000
Transition metal carbonyl group
15
1700-1800
Carbonyl group
16
1600-1700
-C-double bond-C stretch
17
1500-1600
Aromatic ring stretch-NH-bend
18
1400-1500
Organic Sulphates
19
1300-1400
-OH- bend
20
1200-1300
Aromatic primary amine CN- stretch
21
1100-1200
Secondary amine CN- stretch
22
1000-1100
-C-C- stretch
23
900-1000
Cyclo hexane ring vibrations
24
800-900
Peroxides -C-O-O-stretch
25
700-800
Skeletal C-C- vibrations
26
600-700
Aliphatic Bromo compounds
27
500-600
td>
-C-I- stretch
From these graphs it is evident that there are groups present in the barberry dye responsible for the reaction with the cotton textile fabric.
Fig. 3. FTIR spectra of barberry dye yellow
Fig. 3a. FTIR spectra of untreated and dyed woven cotton fabrics
Fig. 3b. FTIR spectra of sodium hydroxide treated and dyed woven cotton fabrics
Fig. 3c. FTIR spectra of morpholine treated and dyed woven cotton fabrics
Fig. 3d. FTIR spectra of enzyme treated and dyed woven cotton fabrics
Fig. 3e. FTIR spectra of untreated, dyed and finished woven cotton fabrics
Fig. 3f. FTIR spectra of sodium hydroxide treated, dyed and finished woven cotton fabrics
Fig. 3g. FTIR spectra of morpholine treated, dyed and finished woven cotton fabrics
Fig. 3h. FTIR spectra of enzyme treated, dyed and finished woven cotton fabrics
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-
CONCLUSION
The conclusions drawn from the study are summarized below:
The primary hand value such as smoothness, stiffness and fullness is good in sodium hydroxide treated, morpholine treated, enzyme treated woven and knitted cotton fabrics respectively. Smoothness is observed more on the dyed and finished sodium hydroxide treated cotton fabric followed by morpholine treated, enzyme treated and untreated cotton fabrics respectively. The sodium hydroxide treated cotton fabrics have reduced stiffness due to the generation of good flexibility; followed by morpholine
treatment, enzyme treatment and untreated dyed and finished cotton fabrics. The fullness is also maximum on the sodium hydroxide treated cotton fabrics followed by morpholine treated, enzyme treated and untreated fabrics. In general, the primary hand value is maximum for the sodium hydroxide treated fabrics followed by morpholine treated, enzyme treated and untreated dyed and finished woven and knitted cotton fabrics.
The bending length in both warp and weft directions of dyed and finished woven cotton fabric is good in sodium hydroxide treated one with least value followed by morpholine treated, enzyme treated and untreated fabrics
respectively. The trend is common in both warp and weft directions, however the warp materials have an edge over the weft materials for the bending length.
The crease recovery in both warp and weft directions of dyed and finished woven cotton fabric treated with sodium hydroxide is minimum compared to morpholine treated, enzyme treated and untreated cotton fabric respectively revealed the good effect of sodium hydroxide. The trend is common in both warp and weft directions, however the weft materials have a little edge over the warp materials for the crease recovery.
SEM micrographs reveal that the dyed and finished sodium hydroxide treated cotton fabric gives good appearance followed by morpholine treated and enzyme treated respectively.
FTIR spectra prove that there are groups present in the barberry dye responsible for the reaction with the cotton textile fabric.
ACKNOWLEDGEMENTS
The authors wish to thank the Management and the Principal, PSG College of Technology, Coimbatore for given the permission and providing the necessary infrastructure. Thanks are also due to The Head, Department of Applied Science for the kind help in department laboratory supports.
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